An optimal feedrate model and solution algorithm for a high-speed machine of small line blocks with look-ahead

In complex high-speed machining of consecutive small line blocks, the tool path segments can be so short that a machining center moving at a high feedrate cannot accelerate or decelerate fast enough to make direction changes accurately. Aiming at adjusting the feedrate automatically to achieve maximum productivity, this paper present a novel mathematical model considering the key and representative factors, and then based on it, propose an algorithm to seek the approximate optimal feedrate by evaluating the toolpath ahead. Simulation results demonstrate the machine using the proposed model and algorithm can go fast where possible and to slow down just enough where needed and the productivity can be improved dramatically.