Preparation of nano-gypsum from anhydrite nanoparticles: Strongly increased Vickers hardness and formation of calcium sulfate nano-needles

The preparation of calcium sulfate by flame synthesis resulted in the continuous production of anhydrite nanoparticles of 20-50 nm size. After compaction and hardening by the addition of water, the anhydrite nanoparticles reacted to nano-gypsum which was confirmed by X-ray diffraction, diffuse reflectance IR spectroscopy and thermal analysis. Mechanical properties were investigated in terms of Vickers hardness and revealed an up to three times higher hardness of nano-gypsum if compared to conventional micron-sized construction material. The improved mechanical properties of nano-gypsum could in part be due to the presence of calcium sulfate nano-needles in the nano-gypsum as showed by electron microscopy.