Synthesis of exfoliated polyamide 6,6/organically modified montmorillonite nanocomposites by in situ interfacial polymerization

Polyamide 6,6 (PA 6,6)/organically modified montmorillonite (OMMT) nanocomposites were prepared by a novel method, using direct interfacial polymerization of an aqueous hexamethylene diamine and a nonaqueous adipoyl chloride in dichloromethane solution containing different amounts of OMMT dispersed nanoparticles. The state of dispersion of OMMT in the PA 6,6 matrix was investigated by means of X-ray diffraction, as well as transmission electronic microscopy. The results indicated that the OMMT nanoparticles were dispersed homogeneously and nearly exfoliated in the PA 6,6 matrix. The random arrangement of clay platelets in the PA 6,6 matrix, exfoliation, and intercalation of clays between the PA 6,6 matrix were distinguished. The amount of the incorporated OMMT in the PA 6,6 matrix was determined by means of TGA technique. Furthermore it was found that addition of a small amount of OMMT dramatically improved the thermal stability of PA 6,6. The TGA thermograms of all the synthesized nanocomposite samples showed an interesting unexpected lag in the weight loss at high temperatures, which could be another evidence for formation of fully exfoliated nanocomposites structures, with improved thermal stability. Nucleating effect of the OMMT nanoparticles and their influence on crystallization behavior of PA 6,6 was confirmed by DSC. Finally it is concluded that the in situ interfacial polycondensation is a suitable method for synthesis of nanocomposites with well dispersed structures and enhanced properties.