Novel Layer-by-Layer Procedure for Making Nylon-6 Nanofiber Reinforced High Strength, Tough, and Transparent Thermoplastic Polyurethane Composites

We highlight a novel composite fabrication method based on solution casting, electrospinning, and film stacking for preparing highly transparent nylon-6 nanofiber reinforced thermoplastic polyurethane (TPU) composite films. The procedure is simple and can be extended to the other thermoplastics. The morphology of fiber/matrix interface and the properties of composite films were also investigated. The method led to a significant reinforcement in mechanical properties of TPU like tensile strength, E modulus, strain, and toughness just using very small amounts of nylon fibers (about 0.4-1.7 wt %; 150-300 nm diameter). The enhanced mechanical properties were achieved without sacrificing optical properties like transparency of TPU.