Hollow γ-Al2O3 microspheres as highly active supports for Au nanoparticle catalysts in CO oxidation

Consisted of closely packed nanoflakes,gamma-Al2O3 hollow microspheres with ca. 4-6 mu m in diameter, and 500-700 nm in shell thickness have been hydrothermally synthesized through utilizing Al(NO3) (3)center dot 9H(2)O as precursor, urea as precipitant agent and sulfate K2SO4, (NH4)(2)SO4, or KAl(SO4)(2)center dot 12H(2)O as additive, followed by a calcination step. The samples were further characterized by thermogravimetric analysis, scanning electron microscope, x-ray powder diffraction, nitrogen adsorption, and in situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) of adsorbed CO etc. The morphology of alumina products was strongly dependent on the presence of SO42-. Then via a deposition-precipitation method, 3 wt.% Au nanoparticles supported on gamma-Al2O3 hollow microspheres exhibit excellent performance with a complete CO conversion at 0 degrees C (T-100% = 0 degrees C) and 50 % conversion at -25 degrees C (T-50%=-25 degrees C). The good catalytic activity is associated with the special hollow microsphere structures assembled by nanoflakes of gamma-Al2O3 support. The DRIFTS confirms the presence of Au delta(+) and Au-0 on the surface of gamma-Al2O3 hollow microspheres. As a contrast, Au catalyst prepared using alumina support with undefined morphology shows low activity under the same catalytic test conditions (T-100% = 190 degrees C, T-50% = 80 degrees C).