4.7 Article

Selecting composite materials considering cost and environmental impact in the early phases of aircraft structure design

Journal

JOURNAL OF CLEANER PRODUCTION
Volume 186, Issue -, Pages 113-122

Publisher

ELSEVIER SCI LTD
DOI: 10.1016/j.jclepro.2018.02.048

Keywords

Aircraft composites stacking; DMS optimization; FEA optimization; Integrated LCA/LCC

Funding

  1. Ministerio da Ciencia, Tecnologia e Ensino Superior, FCT, Portugal under the MIT-Portugal Program [SFRH/BD/51944/2012]
  2. FCT, through IDMEC, under LAETA [UID/EMS/50022/2013]
  3. Fundação para a Ciência e a Tecnologia [SFRH/BD/51944/2012] Funding Source: FCT

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The main aim of this study is to develop a computer-aided material selection tool that supports the designer in the selection of the most suitable carbon fiber-reinforced composite configuration (orientations, the number of plies, material type) for aircraft structures. The selection procedure is based on technical, economic and environmental performance objectives for a given design, in a multidisciplinary and multi-objective optimization scenario. Economic and environmental performance evaluation is based on an integrated Life Cycle Assessment (LCA)/Life Cycle Costing (LCC) model. Technical performance evaluation is done using Hypermesh-Optistruce (R) solver. Direct multi-search (DMS) solver is used for the optimization framework. A cargo aircraft elevator design is optimized using the proposed material selection tool. Results show that the material selection tool is a suitable guide for reducing weight during the early phases of design and promoting sustainable development in the aircraft industry. (C) 2018 Published by Elsevier Ltd.

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