Understanding methanol synthesis from CO/H-2 feeds over Cu/CeO2 catalysts

Understanding copper-based methanol synthesis catalysts as a function of catalyst type and applied reaction conditions is an area of active industrial and academic research. In this work, results of a methanol synthesis study over a Cu/CeO2 catalyst using CO/H-2 feeds are presented, using catalyst performance data combined with catalyst characterisation information (DRIFTS, XPS, TPR, XRD) obtained during start-up and under steady state methanol synthesis conditions. The results indicate that the active site and reaction mechanism for methanol synthesis over Cu/CeO2 are different from the conventional Cu/ZnO/Al2O3 catalyst, with CO, rather than CO2, being the carbon source for methanol. Fixed-bed micro reactors were employed to obtain catalyst performance data in discrete bed sectors using experimental spatial discretisation methods. Methanol synthesis activity over Cu/CeO2 from CO/H-2 is preceded by transient CO2 formation, with the onset of methanol synthesis activity observed when the CO2 formation reaches its peak. Considerable differences between reactor bed sectors are observed during start-up, with CO2 formation, CO2 re-adsorption (as surface carbonates and formates), methanol formation and transient methanol decomposition occurring to different degrees and at different time scales.