Phosphorus-containing silica gel-coated ammonium polyphosphate: Preparation, characterization, and its effect on the flame retardancy of rigid polyurethane foam

A phosphorus-containing silica gel was synthesized via a reaction between phenyl dichlorophosphate, poly(ether polyol), and -aminopropyltriethoxysilane. Ammonium polyphosphate (APP) was modified by the synthesized phosphorus-containing silica gel (MAPP) and then incorporated into the rigid polyurethane foam (PU). Results showed that APP had a smaller particle size, lower initial decomposition temperature, better heat resistance at high temperature, and better compatibility with PU matrix after the modification. The cone calorimeter test results showed that the incorporation of MAPP obviously reduced the values including peak of heat release rate, total heat release, average effective heat of combustion, and total smoke release, and increased the char yield of PU composite comparing with APP. The improved flame retardancy of PU/MAPP composite was attributed to the quenching effect of PO and PO2 free radicals released by MAPP in the early stage and the improved thermal stability of phosphorus- and silicon-containing char layer formed in the later stage. (c) 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018, 135, 46334.