Effect of subtransus heat treatment on the microstructure and mechanical properties of additively manufactured Ti-6Al-4V alloy

As a powder-bed-based additive manufacturing technology, selective laser melting (SLM) offers high-level flexibility and enables efficient fabrication of complex parts. In connection with complex thermal events occurring during dynamic sequential layer-by-layer deposition, the as-built material is usually hierarchical at different length scales and possesses anisotropy at each level. As a result of a moderate heating temperature of the baseplate and high cooling rates involved in the process, the as-built Ti-6Al-4V alloy has an alpha' martensite microstructure. Microstructure evolution occurring during post-SLM heat treatment is strongly affected by the stability of the initial acicular martensite. The present study was aimed at developing an optimum post-SLM heat treatment scheme at a temperature below the beta transus temperature, based on the understanding of microstructure evolution occurring during subtransus treatment and the resultant mechanical properties of the alloy. It was observed that the growth of the a and b phases during the heat treatment was inhibited by the initial alpha' phase. A higher heating temperature could effectively improve microstructure homogeneity on a micrometer-scale to some extent. Heating temperature affected the strength and fracture strain of the alloy far more than cooling rate. A post-SLM heat treatment at a temperature of 850 degrees C or higher could lead to an improvement of fracture strain to the level of the forged counterpart, accompanied by the losses in yield strength and ultimate compressive strength from the as-built values. Full annealing (i.e., subtransus treatment at a high temperature) was thus recommended to be an appropriate post-SLM heat treatment for Ti-6Al-4V. (C) 2017 Elsevier B.V. All rights reserved.