Improved Power Quality Switched Inductor Cuk Converter for Battery Charging Applications

Most of the two-stage converters for electric bike battery charging comprise of a boost converter for power factor correction (PFC) followed by a dc-dc converter with universal input voltage. These two-stage conversions suffer from poor efficiency and increased component count. In this paper, a single-stage switched inductor Cuk converter based PFC converter is proposed, which offers high step-down gain, low current stress, high efficiency, and reduced component count. The operational analysis and design equations for various components of the proposed converter are carried out in continuous current mode. This paper presents mathematical modeling, analysis, simulation, and experimentation on the proposed converter rated for 500W, 48 V/10.4 A. The performance investigation of the proposed converter with respect to power quality indices like voltage total harmonic distortion (THD), current THD, and total power factor is carried out with various types of loads such as resistive load and battery load in both constant voltage (CV) and constant current (CC) mode. Furthermore, the dynamic performance of the proposed converter with battery charging is investigated in CV mode and CC mode with respect to the wide range of supply variations.