Numerical investigation on aluminum foam application in a tubular heat exchanger

A numerical study has been conducted to examine the thermal and fluiddynamic behaviors of a tubular heat exchanger in aluminum foam. A plate in metal foam with a single array of five circular tubes is the geometrical domain under examination. Darcy-Forchheimer flow model and the thermal non-equilibrium energy model are used to execute two-dimensional simulations on metal foam heat exchanger. The foam is characterized by porosity and (number) pores per inch respectively equal to 0.935 and 20. Different air flow rates are imposed to the entrance of the heat exchanger with an assigned surface tube temperature. The results are provided in terms of local heat transfer coefficient and Nusselt number evaluated on the external surface of the tubes. Furthermore, local air temperature and velocity profiles in the smaller cross section, between two consecutive tubes are given. Finally, the Energy Performance Ratio (EPR) is evaluated in order to demonstrate the effectiveness of the metal foam.