Flexible and Hierarchically Structured Sulfur Composite Cathode Based on the Carbonized Textile for High-Performance Li-S Batteries

Carbon hosts have been utilized to obtain composite cathodes with high sulfur loadings for Li-S batteries. However, the complicated synthesis process may hinder their practical applications. Their mechanical and electrochemical properties shall be further improved. Herein, a facile scalable dip-coating process is developed to synthesize a flexible composite cathode with a high sulfur loading. Via the process, a hybrid composed of carbon nanotubes, carbon black, sulfur, and titania nanoparticles is successfully conformally coated on the carbonized textile (c-textile). The formed flexible c-textile@S/TiO2 cathodes with sulfur loadings of 1.5 and 3.0 mg cm(-2) can deliver reversible discharge capacities of 860 and 659 mA h g(-1) at 2 C, respectively. For the latter one, it can retain 94% of the initial capacity after 400 cycles with a high Coulombic efficiency (similar to 96%). When its sulfur loading is further increased to 7.0 mg cm(-2), its areal capacity reaches 5.2 mA h cm(-2). Such excellent performance is ascribed to the synergy effect of the three-dimension conductive hierarchical pore structure and TiO2 additive. They can physically and chemically entrap the soluble polysulfides in the composite cathode. The as-synthesized free-standing composite electrode is of low cost and a high areal capacity, making it applications based on Li-S batteries.