Separation and recovery of iron from a low-grade carbonate-bearing iron ore using magnetizing roasting followed by magnetic separation

In this study, a process of magnetizing roasting followed by low-intensity magnetic separation (MR-LMS), which is used to separate and recover iron from a low-grade carbonate-bearing iron ore (containing 34.6 wt.% Fe), was investigated. A magnetic concentrate containing 65.4 wt.% Fe with an iron recovery rate of 92.6 wt.% was obtained under optimal conditions: roasting temperature of 800 degrees C, roasting time of 8 min, bitumite ratio of 10:100, grinding fineness of around 85 wt.% passing 38 mu m, and magnetic intensity of 0.12 T. In addition, the phase transformation and magnetic properties were analyzed by X-ray diffraction (XRD) and vibrating sample magnetometry (VSM) to reveal the mechanism.