Forming of thin-walled profiles made of FML in autoclave process

Purpose The purpose of the study was to develop the forming methodology for FML laminates with complex shapes, based on aluminium and epoxy-glass composite. Design/methodology/approach The subject of research encompassed Al/GFRP fibre metal laminates. Autoclave process has been selected for FML profiles production. The manufacturing process was followed by quality analysis for laminates produced. Findings The achievement of high stability and dimensional tolerance of thin-walled FML laminates is ensured by developed technology. The values of selected sections angles are significantly limited as a result of forming of FML laminates through the components performing. Failure to adhere to technological recommendations and to high regime of developer technology may lead to the occurrence of defects in FML. Practical implications Thin-walled composite structures could be applied in light-weight constructions, such as aircraft structures, which must meet rigorous requirements with regard to operation under complex load. The development of this type of technology may contribute to increased importance of FML sections in research area and finally to increased scope of their applications. Originality/value The production of thin-walled FML profiles with complex geometry, which would be characterized by dimensional stability and repeatable structural quality free of defects, is associated with many problems. No studies have been published so far on an effective forming process for FML laminates with complex shapes. Developed methodology has been verified through quality evaluation of produced profiles by means of non-destructive and destructive methods. The development of this type of technology may contribute to increased importance of FML, e.g. in aerospace technology.