On the hardness of high carbon ferrous martensite

Due to the presence of retained austenite in martensitic steels, especially steels with high carbon concentrations, it is difficult to estimate the hardness of martensite independent of the hardness of the coexisting austenite. In the present work, the hardness of ferrous martensite with carbon concentrations in the range 0.23-1.46 mass-% was estimated by the regression analysis of hardnesses for hardened martensitic-austenitic steels containing various martensite fractions. For a given carbon concentration, the hardness of martensitic-austenitic steels was found to increase exponentially with an increase in the fraction of the martensitic constituent. The hardness of the martensitic constituent was subsequently estimated by the exponential extrapolation of the hardness of phase mixtures to 100 vol.% martensite. For martensite containing 1.46 mass-% carbon, the hardness was estimated to be 1791 HV. This estimate of martensite hardness is significantly higher than the experimental hardness of 822 HV for a phase mixture of 68 vol.% martensite and 32 vol.% austenite. The hardness obtained by exponential extrapolation is also much higher than the hardness of 1104 HV based on the rule of mixtures. The underestimated hardness of high carbon martensite in the presence of austenite is due to the non-linear dependence of hardness on the martensite fraction. The latter is also a common observation in composite materials with a soft matrix and hard reinforcing particles.