Rotomolded antistatic and flame-retarded graphite nanocomposites

Graphite nanoplatelets with an average particle size of 13 m and an estimated flake thickness of about 76 nm were prepared by microwave exfoliation, followed by ultrasonication-assisted liquid-phase delamination, of an expandable graphite. This nanoadditive was used to fabricate linear low-density polyethylene (LLDPE) and poly(ethylene-co-vinyl acetate) (EVA)-based nanocomposite sheets using rotational molding. The dry blending approach yielded surface resistivities within the static dissipation range at filler loadings as low as 0.25 wt.% (0.1 vol.%). However, even at this low graphite content, impact properties were significantly reduced compared to the neat polymers. Bilayer moldings via the double dumping method proved to be a feasible approach to achieve both acceptable mechanical properties and antistatic properties. This was achieved by rotomolding nanocomposite sheets with a 1-mm outer layer containing the filler and a 2-mm inner layer of neat LLDPE. Excellent fire resistance, in terms of cone calorimeter testing, was achieved when the outer layer also contained 10 wt.% expandable graphite.