Journal
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY
Volume 243, Issue -, Pages 40-47Publisher
ELSEVIER SCIENCE SA
DOI: 10.1016/j.jmatprotec.2016.11.027
Keywords
Wire and arc additive manufacture; Wire melting behavior; Droplet transfer; Layer appearance; Layer start position
Funding
- National Natural Science Foundation of China [51575451]
- Research Fund of the State Key Laboratory of Solidification Processing (NWPU), China [109-QP-2014]
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The problem of deposition accuracy is encountered during gas tungsten arc welding (GTAW) based additive manufacturing when wire is fed in side direction. A mathematical model was developed to calculate the wire flying distance in arc zone, according to which displacement compensation was designed to ensure the size accuracy. When arc length was 5 mm and vertical distance of wire tip to tungsten electrode was larger than 3 mm, the horizontal distance between melting wire tip and axis of tungsten electrode was 3.5 mm. The displacement compensation was verified to be effective by forming cross-angle. The model can also be used to achieve bridging transfer, which is beneficial for smooth layer appearance. (C) 2016 Elsevier B.V. All rights reserved.
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