Modeling of chemical processes using commercial and open-source software: A comparison between Aspen Plus and DWSIM

Computer simulation plays a key role in chemical process design. Currently, there are a large number of widely accepted commercial software. For example, Aspen Plus which was used to simulate offshore petroleum production processes, but it is often too costly to purchase and maintain a valid software license. On the other hand, since open-source software is freely accessible, the simulation models developed using open-source software could be studied, reviewed, and modified by any interested parties. This would help promoting technology transfer and knowledge dissemination in both academic and industry sectors. We specifically focus on the simulation of chemical process using the modeling software to evaluate thermal and chemical behaviour of the system which uses the chemical processes related to offshore petroleum production facilities as an example to demonstrate the software capabilities of both Aspen Plus and DWSIM. This work emphasizes on the comparison of simulation results calculated by commercial software namely Aspen Plus vs. open-source software called DWSIM (An open-source sequential modular steady state simulator) [1]. The simulation was carried out under the steady-state conditions, adiabatic processes, and negligible pressure losses. Finally, simulation results from DWSIM and Aspen Plus were compared with the heat and mass flow diagram which was used as reference. It was found that the discrepancy between simulation and reported values was in general less than 5%. It has been demonstrated that free and open-source software like DWSIM could potentially perform similar tasks as commercial software.