4.7 Article

Robust and efficient tool path generation for machining low-quality triangular mesh surfaces

Journal

INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH
Volume 59, Issue 24, Pages 7457-7467

Publisher

TAYLOR & FRANCIS LTD
DOI: 10.1080/00207543.2020.1842939

Keywords

Tool path generation; low-quality meshes; constant scallop height; robustness; efficiency; CNC machining

Funding

  1. University of British Columbia
  2. National Basic Research Program of China (973 Program)

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This paper introduces a new method for generating tool paths for low-quality mesh surfaces, with the main challenge lying in combating defects. The method is not only robust but also efficient, improving integration between scanning and machining.
This paper presents a new method to generate iso-scallop tool paths for triangular mesh surfaces. With the popularity of 3D scanning techniques, scanning-derived mesh surfaces have seen a significant increase in their application to machining. Quite often, such mesh surfaces exhibit defects such as noises, which differentiate them from the good-quality mesh surfaces previous research work focuses on. To generate tool paths for such low-quality mesh surfaces, the primary challenge lies in robustness against the defects. In this work, a robust tool path generation method is proposed for low-quality mesh surfaces. In addition to robustness, the method is quite efficient, providing the benefit of faster iterations and improved integration between scanning and machining. The fundamental principle of the method is to convert the tool path generation problem to the heat diffusion problem that has robust and efficient algorithms available. The effectiveness of the method will be demonstrated by a series of case studies and comparisons.

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