Iron and nitrogen-doped double gyroid mesoporous carbons for oxygen reduction in acidic environments

Iron- and nitrogen-doped carbon (Fe-N-C) represents a promising class of alternative electrocatalysts to noble metals for the oxygen reduction reaction (ORR) in acidic environments. To make Fe-N-C active, one of the most critical parameters is microporosity, which must be controlled to maximize the active site density. However, the use of microporosity must be optimized for the requirement of high-flux mass transport. Here, we synthesized and demonstrated gyroidal mesoporous Fe-N-C with microporous pore walls as an avenue to combine a high active-site density with favorable mass transport at high flux. The gyroidal mesoporous Fe-N-C catalysts have competitive gravimetric and volumetric ORR activities, comparable to the ORR activity obtained in purely microporous configurations despite having mesoporous features. Our result suggests that the ORR activity of microporous Fe-N-C electrocatalysts can be combined with mesoporosity through the use of mesoporous Fe-N-C with microporous pore walls. We further investigate effects of the nitrogen incorporation method on mesoporous N-doped carbon electrocatalysts. We find that despite having similar to 2 x higher N concentration, nitrogen incorporation via NH3 yields similar ORR activity to incorporation via a chemical additive, a finding we attribute to the role of pyridinic and quaternary N in the ORR.

Automated summary

The study shows that combining a high active-site density with favorable mass transport can be achieved by synthesizing gyroidal mesoporous Fe-N-C catalysts. Despite having mesoporous features, the catalyst exhibits competitive ORR activities.