Lithium-activated SnS-graphene alternating nanolayers enable dendrite-free cycling of thin sodium metal anodes in carbonate electrolyte

Sodium metal battery (SMB, NMB) anodes can become dendritic due to an electrochemically unstable native Na-based solid electrolyte interphase (SEI). Herein Li-ion activated tin sulfide graphene nanocomposite membrane (A-SnS-G) is employed as an artificial SEI layer, allowing cyclability of record-thin 100 mu m Na metal foils. The thin Na metal is prepared by a self-designed metallurgical rolling protocol. A-SnS-G is initially placed onto the polypropylene (PP) separator but becomes in situ transferred onto the Na metal surface. Symmetric metal cells protected by A-SnS-G achieve low-overpotential extended high-rate cycling in a standard carbonate electrolyte (EC : DEC = 1 : 1, 5% FEC). Accumulated capacity of 1000 mA h cm(-2) is obtained after 500 cycles at 4 mA cm(-2), with accumulated capacity-to-foil capacity (A/F) ratio of 90.9. This is among the most favorable cycle life, accumulated capacity, and anode utilization combinations reported. Protection by non-activated SnS-G membrane yields significantly worse cycling, albeit still superior to the baseline unprotected sodium. Post-mortem and dedicated light optical analysis indicate that metal swelling, dendrite growth and dead metal formation is extensive for the unprotected sample, but is suppressed with A-SnS-G. Per XPS, post-100 cycles near-surface structure of A-SnS-G is rich in metallic Sn alloys and inorganic carbonate salts. Even after 300 cycles, Li-based SEI components ROCO2-Li, Li2CO3 and LiF are detected with A-SnS-G. As a proof of principle, an SMB with a high mass loading (6 mg cm(-2)) NVP cathode and a A-SnS-G protected anode delivered extended cyclability, achieving 74 mA h g(-1) after 400 cycles at 0.4C.

Automated summary

In this study, a lithium-ion activated tin sulfide graphene nanocomposite membrane was used as an artificial solid electrolyte layer for sodium metal batteries, enabling thin sodium metal foils to achieve excellent cyclability in a carbonate electrolyte. Metal cells protected by the membrane showed low-overpotential extended high-rate cycling. The post-mortem analysis revealed that the membrane effectively suppressed metal swelling, dendrite growth, and dead metal formation compared to unprotected samples.