Correlation between rheological and mechanical properties of black PE100 compounds - Effect of carbon black masterbatch

Black PE100 compounds were prepared using a co-rotating twin screw extruder by addition of carbon black masterbatches containing 35-40 wt% carbon black and different polymer carriers to a pipe grade PE100 material with bimodal molecular weight distribution. Different properties of carbon black masterbatches and PE100 black compounds were evaluated using thermal, rheological and mechanical tests. Rheological results indicated an inverse correlation between melt flow index (MFI) of masterbatch samples and storage modulus, complex viscosity and shear viscosity of black compounds, while flow instabilities of compounds were also postponed to higher shear rates. TGA indicated that masterbatch with highest value of MFI contained highest amount of low molecular weight lubricants which resulted in inhibition of strain hardening behavior in tensile test of its respective black compound unlike all other samples, reflecting possible suppressing of its long term resistance to slow crack growth. This behavior is attributable to facilitated crystallization and chain folding of longer chains in the presence of low molecular weight lubricants in this sample and consequently formation of thicker lamellas as confirmed by DSC, hence lowering density of entanglements in amorphous area and inhibition of strain hardening.