A review of current physical techniques for dispersion of cellulose nanomaterials in polymer matrices

Cellulose nanomaterials (CNMs) naturally exist in biomass. Recent developments in nanotechnology and extraction procedure of CNMs open up a new era in the polymer composites industry. Abundant, renewable, biodegradable, transparent, light weight, and most importantly, low cost make CNMs the ideal material for packaging, automotive, construction, and infrastructure applications. CNMs are generally used as materials for polymer matrix reinforcement in the composites industry. The industrial-scale manufacturing of CNM/thermoplastic composites remains an unsolved puzzle for both academics and industries. The dispersion of nanocellulose in polymer matrix is the central problem inhibiting the manufacturing of CNM/polymer composites at an industrial scale. Several attempts were made to disperse nanocellulose effectively in a polymer matrix and improve compatibility between the matrix and CNMs. Chemical-aided surface modification of CNMs has been effective in several cases; however, chemical toxicity, high price, and critical control of reactions make them unsuitable. This current review paper focuses on novel eco-friendly physical dispersion techniques of CNMs and their future scope of research. The physical dispersion techniques such as plasma-induced surface modification, ultrasonication, magnetic and electric field discharge, electrospinning, or drawing can visibly improve the dispersion state of CNMs. But several factors affect physical techniques' performance, e.g. CNM type and forms, process conditions and parameters, etc. Moreover, the material-related factors interplay with the process-related factors. This review addresses the current state of knowledge on the physical dispersion techniques for CNMs and identifies challenges that are critical to adoption of these novel materials at commercial scale for future applications.

Automated summary

Cellulose nanomaterials (CNMs) have numerous advantages and potential applications, but challenges exist in the industrial-scale manufacturing of CNM/polymer composites, primarily due to the dispersion of nanocellulose in the polymer matrix. Various physical dispersion techniques show promise in addressing this challenge, but factors like CNM type, process conditions, and material-related factors need to be carefully considered for successful implementation at commercial scale.