4.6 Article

Leveraging Bio-Inspired Knowledge-Intensive Optimization Algorithm in the Assembly Line Balancing Problem

Journal

IEEE ACCESS
Volume 9, Issue -, Pages 117832-117844

Publisher

IEEE-INST ELECTRICAL ELECTRONICS ENGINEERS INC
DOI: 10.1109/ACCESS.2021.3106321

Keywords

Task analysis; Optimization; Production; Surges; Minimization; Manufacturing industries; Genetics; Manufacturing system; assembly line balancing; artificial immune system; bone marrow model; clonal selection; shifting bottleneck; Type E

Funding

  1. Japan Advanced Institute of Science and Technology (JAIST) [1001/PKOMP/8014084]
  2. Universiti Sains Malaysia (USM) [1001/PKOMP/8014084]

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With the intensifying market competition and the rise of Industry 4.0, maintaining competitiveness and efficiency in the manufacturing industry is increasingly challenging. The assembly line balancing problem is crucial, and the Contagious Artificial Immune Network (CAIN) approach offers a solution to simultaneously address efficiency and bottleneck resources, leading to significant improvements.
With the increasing pressure from the market and the surge of Industry 4.0, staying competitive and relevant is becoming more and more difficult. The assembly line, which represents a long-term investment of the manufacturing industry, needs to be efficiently utilized. While assembly line balancing (ALB) problem had been studied for decades, oversights on the bottleneck resources could significantly impede its efficiency. In leveraging such information as part of the optimization problem, a contagious artificial immune network (CAIN) approach is proposed to simultaneously address ALB efficiency and bottleneck resources while achieving a truly balanced production line. A computational experiment conducted on benchmark data sets has demonstrated a proof-of-concept, where leveraging knowledge-intensive optimization approach had successfully produced high-quality solutions up to 100% improvement with statistically significant justification. Such findings may play an essential determinant in the manufacturing industry, whether being relevant or left out in the era of increasingly being information-driven.

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