3.8 Article

Key Targets for Improving Algal Biofuel Production

Journal

CLEAN TECHNOLOGIES
Volume 3, Issue 4, Pages 711-742

Publisher

MDPI
DOI: 10.3390/cleantechnol3040043

Keywords

biofuels; microalgae; macroalgae; biomethane; bioethanol; biohydrogen; biodiesel; bio-oil; hydrothermal liquefaction; anaerobic digestion

Funding

  1. DST-UKIERI project [DST-UKIERI 18-19-04]

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The commercial production of algae-based biofuels faces various technological challenges, including reducing production costs, improving production efficiency, and utilizing low-cost resources. Measures to address these challenges include increasing the rate of degradation of complex polysaccharide cell walls, utilizing low-cost water sources, and implementing more effective separation methods to lower production costs.
A number of technological challenges need to be overcome if algae are to be utilized for commercial fuel production. Current economic assessment is largely based on laboratory scale up or commercial systems geared to the production of high value products, since no industrial scale plant exits that are dedicated to algal biofuel. For macroalgae ('seaweeds'), the most promising processes are anaerobic digestion for biomethane production and fermentation for bioethanol, the latter with levels exceeding those from sugar cane. Currently, both processes could be enhanced by increasing the rate of degradation of the complex polysaccharide cell walls to generate fermentable sugars using specifically tailored hydrolytic enzymes. For microalgal biofuel production, open raceway ponds are more cost-effective than photobioreactors, with CO2 and harvesting/dewatering costs estimated to be ~50% and up to 15% of total costs, respectively. These costs need to be reduced by an order of magnitude if algal biodiesel is to compete with petroleum. Improved economics could be achieved by using a low-cost water supply supplemented with high glucose and nutrients from food grade industrial wastewater and using more efficient flocculation methods and CO2 from power plants. Solar radiation of not <3000 h center dot yr(-1) favours production sites 30 degrees north or south of the equator and should use marginal land with flat topography near oceans. Possible geographical sites are discussed. In terms of biomass conversion, advances in wet technologies such as hydrothermal liquefaction, anaerobic digestion, and transesterification for algal biodiesel are presented and how these can be integrated into a biorefinery are discussed.

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