4.6 Article

Fault Detection of Bearing by Resnet Classifier with Model-Based Data Augmentation

Journal

MACHINES
Volume 10, Issue 7, Pages -

Publisher

MDPI
DOI: 10.3390/machines10070521

Keywords

bearing fault detection; deep residual network; data augmentation

Funding

  1. National Natural Science Foundation of China [51905184, 72101194]
  2. State Key Laboratory of High Performance Complex Manufacturing, Central South University [Kfkt2020-12]
  3. Humanities and Social Science Foundation of Ministry of Education of China [20YJC630096]

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This paper introduces the importance and challenges of achieving effective fault diagnosis in rotating machinery in industries. It proposes a Resnet classifier with model-based data augmentation and demonstrates its effectiveness using real bearing experimental data.
It is always an important and challenging issue to achieve an effective fault diagnosis in rotating machinery in industries. In recent years, deep learning proved to be a high-accuracy and reliable method for data-based fault detection. However, the training of deep learning algorithms requires a large number of real data, which is generally expensive and time-consuming. To cope with this, we proposed a Resnet classifier with model-based data augmentation, which is applied for bearing fault detection. To this end, a dynamic model was first established to describe the bearing system by adjusting model parameters, such as speed, load, fault size, and the different fault types. Large amounts of data under various operation conditions can then be generated. The training dataset was constructed by the simulated data, which was then applied to train the Resnet classifier. In addition, in order to reduce the gap between the simulation data and the real data, the envelop signals were used instead of the original signals in the training process. Finally, the effectiveness of the proposed method was demonstrated by the real bearing experimental data. It is remarkable that the application of the proposed method can be further extended to other mechatronic systems with a deterministic dynamic model.

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