Modulating between 2e- and 4e- pathways in the oxygen reduction reaction with laser-synthesized iron oxide-grafted nitrogen-doped carbon

In this study, we demonstrate the tuning of the oxygen reduction reaction (ORR) using iron/iron oxide nanoparticle grafted laser-patterned nitrogen-doped carbon (LP-NC) electrodes. Depending on the preparation route, i.e. addition of a molecular Fe(NO3)(2) precursor before (route 1) or after pre-carbonization (route 2) of the citric acid/urea precursors, either the 4e(-) or the 2e(-) pathway in the ORR is facilitated leading to either H2O or H2O2 as a reaction product, respectively. The kinetic reaction conditions afford mixed valence metal oxide nanoparticles embedded in LP-NC in the form of either Fe2O3/Fe or Fe2O3/FeO/Fe, respectively, facilitated by an in situ carbothermal reduction during the laser-induced carbonization. In HR(S)TEM analysis we found evidence for the occurrence of Fe2O3 in the eta- or alpha-phase, depending on the preparation route. Reciprocally, the graphitization is also affected by the preparation route leading to either homogeneous graphitization or a locally graphitized shell structures around the nanoparticles. In the 4e(-) mediated ORR facilitated by eta-Fe2O3/Fe@LP-NC onset potentials as low as 0.70 V (vs. RHE) with a H2O2 production efficiency of 4% and 10% in alkaline and neutral electrolyte, respectively, were determined. On the other hand, alpha-Fe2O3/FeO/Fe@LP-NC presents an onset potential for the 2e(-) mediated ORR as low as 0.77 V with a H2O2 production efficiency of nearly 80%. The changes in selectivity and physicochemical properties of the electrocatalysts by applying simple modifications in the synthetic route point to laser-patterning as a very promising route to scale up designer electrodes for electrochemical conversion.

Automated summary

In this study, the tuning of the oxygen reduction reaction (ORR) using iron/iron oxide nanoparticle grafted laser-patterned nitrogen-doped carbon (LP-NC) electrodes was demonstrated. The preparation route affected the ORR pathway and the reaction products, as well as the morphology and graphitization of the nanoparticles. Laser-patterning showed promising potential for scaling up designer electrodes for electrochemical conversion.