Related references
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Materials Science, Multidisciplinary
Xiaolong Cai et al.
Summary: Laser welding using Ti/V/Cu filler metals successfully produced well-formed joints between dissimilar gamma-TiAl alloy and Ni-based superalloy. The weld zone consisted of AlNi2Ti, CuNiTi, (V,Cr) solid solution, and (Cu,Ni) solid solution. The gamma-TiAl interface zone consisted of AlCuTi and AlCu2Ti. The microstructure evolution and formation mechanism of the weld zone and gamma-TiAl interface zone were thoroughly discussed. Mechanical testing revealed an average tensile strength of 170 MPa, with the fractured joint passing through the weld zone and gamma-TiAl interface zone.
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Summary: In this study, we investigated the laser welding of Inconel X750 and found that three parameter combinations (S1, S2, and S3) achieved full laser penetration. Microstructural analysis showed changes in grain and dendrite morphology, and S3 exhibited superior mechanical properties due to its smaller grain size and fusion zone.
MANUFACTURING LETTERS
(2023)
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Sanxuan Han et al.
Summary: It is unknown whether anisotropy affects the electro-chemical corrosion behavior of Ni-based single crystal superalloy in marine environment. This study reveals that the corrosion resistance increases in the order of (001) < (111) < (011), which is consistent with the sequence of film thickness. The passive films mainly contain W6+, Ta5+, Al3+, and Mo6+ oxides. The optimal performance of (011) surface is due to the thickest film and the highest fractions of W6+ and Al3+ oxides. These findings pave the way for orientation design of laser repaired superalloys to achieve optimal corrosion properties.
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Yamin Zhang et al.
Summary: A high cycle fatigue life prediction model is developed based on continuum damage mechanics, crystal plasticity, and critical distance theory. The model considers the anisotropy of Ni-based single crystal materials, as well as the particular characteristics of high cycle fatigue. The model also incorporates film cooling holes using the critical distance theory to predict the material lifetime under multiaxial stress. Experimental tests were performed using Ni-based single crystal superalloy plates with film cooling holes, and the results were compared with numerical simulations. The proposed constitutive formulations can effectively predict the mechanical behavior of the materials, with a factor-of-three scatter band for life prediction errors.
Article
Materials Science, Multidisciplinary
Jie Xiong et al.
Summary: The hot deformation behaviors of FGH98 nickel-based powder superalloy were investigated experimentally and theoretically. Hot compression tests were performed on the FGH98 superalloy at various temperature and strain rate conditions. The peak stresses under different deformation conditions were analyzed using the Sellars model and a Gaussian process regression (GPR) model based on machine learning. The GPR model showed better prediction performance than the Sellars model. Additionally, the stress-strain responses were predicted and validated using the GPR model and experimental data. The developed GPR model demonstrated high predictive capability for the hot deformation behaviors of FGH98 superalloy, with an R2 value above 0.99 on the test dataset.
JOURNAL OF MATERIALS SCIENCE & TECHNOLOGY
(2023)
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Zhenmin Wang et al.
Summary: This paper presents a fast-frequency pulsed tungsten inert gas (FFP-TIG) welding process with two different waveforms: fast-frequency double-pulsed (FFDP) and fast-frequency single-pulsed (FFSP). Through studying the weld morphology, microstructure, and mechanical properties of In-718 alloy weldments, it is found that FFP-TIG welding reduces heat input, promotes molten pool flow, and refines grains, leading to improved high-temperature tensile strength. FFDP waveforms show a better effect on grain refinement compared to FFSP waveforms due to the reduction in average heat input and enhancement of stirring molten pool. The FFP-TIG weldment exhibits a minimum average grain size of 38.14 μm and a Laves phase size of 1.133 μm, while achieving a maximum high-temperature tensile strength of 685.54 MPa, which is 90.9% of the base metal strength.
JOURNAL OF MANUFACTURING PROCESSES
(2023)
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Xiawei Yang et al.
Summary: The effect of welding variables on the geometric parameters and microstructural, mechanical properties of LFW GH4169 joints were investigated. The results showed that the grains of the welded joints were refined compared to the raw material, and the tensile strength of the joints was higher.
JOURNAL OF MATERIALS RESEARCH AND TECHNOLOGY-JMR&T
(2023)
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Materials Science, Multidisciplinary
Shiwei Li et al.
Summary: This study investigates the TLP bonding process between DD5 and MEA alloys, evaluating the microstructure and mechanical properties of the joint. The performance of the joint is dominated by the properties of the bonding seam, with the shear strength improving as the bonding time and temperature increase. The research reveals the relationship between the enhancement of joint performance and the diffusion of boron elements in the alloys.
JOURNAL OF MATERIALS SCIENCE & TECHNOLOGY
(2022)
Article
Nanoscience & Nanotechnology
Yingjun Jiao et al.
Summary: The effects of Ni-Cr-B interlayer material on the transient liquid phase (TLP) bonding of Inconel 625 with Mar-M247 superalloy were investigated. It was found that the mechanical properties of the joints were closely related to the number, size, and location of the precipitated borides, with a considerable amount of large borides leading to a decrease in mechanical properties.
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING
(2022)
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Materials Science, Multidisciplinary
Shiwei Li et al.
Summary: This study investigates the microstructural evolution and mechanical properties of Inconel 617 joints prepared through micro-deformation diffusion bonding. The results show that a bonding temperature of 1150 degrees C for 60 min or 180 min leads to an interface without voids and optimal combinations of strength, plasticity, and impact toughness. The formation of carbides and oxides along the bonding interface significantly affects the microstructure and mechanical behavior of the joint.
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(2022)
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Nanoscience & Nanotechnology
Fuqiang Tian et al.
Summary: In this study, the diffusion bonding of DD5 single crystal and FGH98 superalloy using an Al0.3FeCoNiCr high entropy alloy interlayer (HEA interlayer) was investigated. The microstructure evolution and mechanical properties of the joint were analyzed, revealing the effects of diffusion bonding temperature on element diffusion and interface structure.
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING
(2022)
Article
Nanoscience & Nanotechnology
H. R. Abedi et al.
Summary: By investigating the occurrence of heat-affected zone (HAZ) cracking in newly developed cobalt-based superalloys welded by gas tungsten arc welding (GTAW) process, it is found that sub-solidus liquation of MC-type carbide and gamma' precipitates is a primary cause of HAZ cracking. Pre-weld hardness does not control cracking susceptibility, while grain boundary elemental segregation of Boron (B) determines the cracking susceptibility. Reduction in grain size improves the alloy's resistance to HAZ cracking. A new pre-weld heat treatment that reduces B segregation and achieves small grain size effectively suppresses HAZ cracking not only after welding, but also after post-weld heat treatment (PWHT), and prevents the deleterious effects of welding on tensile properties of the new superalloy.
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING
(2022)
Article
Optics
Alireza Mirak et al.
Summary: In this research, the welding of Inconel 713 superalloy and high strength AISI 4140 steel using pulsed Nd:YAG laser was successfully carried out. The effect of heat input on the microstructural and mechanical properties of the weld was studied. It was found that the increase of heat input resulted in the formation of a coarse dendritic structure and a reduction in the hardness of the weld metal. The HAZ of the 4140 steel side showed the highest hardness due to the formation of martensitic microstructure, while the hardness in the HAZ of the Inconel 713 side remained relatively unchanged. The higher heat input led to the segregation of certain elements and the formation of brittle laves phase, which caused a decrease in the tensile strength of the weld. However, the weld joint exhibited the maximum tensile strength at a lower heat input.
OPTICS AND LASER TECHNOLOGY
(2022)
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Tianwei Cheng et al.
Summary: This study systematically investigates the microstructure evolutions of nickel-based single crystal superalloy DD5 after solution treatment at different temperatures and heat treated with various routes. The formation and elimination mechanisms of unfavorable incipient melting microstructure emerged during heat treatment are explored in detail.
MATERIALS CHARACTERIZATION
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Tom Saju et al.
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Proceedings Paper
Materials Science, Multidisciplinary
P. K. Mandal et al.
Summary: Inconel 617 is a solid solution strengthening nickel-based superalloy that exhibits excellent oxidation resistance and high-temperature mechanical properties. It maintains high hardness and improved impact strength under elevated temperatures. However, the impact toughness is reduced due to segregation of coarse carbides and faster hardening effects.
MATERIALS TODAY-PROCEEDINGS
(2022)
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Summary: Ni nanoparticles (NPs) and nanowires (NWs) are compared as brazing filler metals for joining Inconel 718. NWs significantly enhance the strength of brazed joints compared to NP joints. The experiment displays that the contact angle in brazing with NPs is higher than that with NWs, and a modified Hart's equation is proposed for predicting the effective interdiffusion coefficients of nanomaterials. The enhanced brazing strength with NW fillers is explained by the size-dependent transient liquid phase diffusion that mainly controls the diffusion coefficients determined by Sauer-Friese analysis for NWs.
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(2021)
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Shiwei Li et al.
Summary: In this study, the brazing of Al0.3CoCrFeNi high-entropy alloy to FGH98 superalloy using a BNi-2 filler metal was successfully achieved. The microstructure and mechanical properties of the joint were evaluated at different brazing temperatures. Boron diffused into the substrate during brazing, reacting mainly with Cr to form Cr-rich borides. Increasing brazing temperature resulted in the disappearance of voids and borides in the brazing seam.
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING
(2021)
Article
Materials Science, Multidisciplinary
Jian Cao et al.
Summary: The microstructure and formation mechanism of a strong DD3/Ti3AlC2 joint were investigated, with the role of Ni diffusion in creating a mixed phase zone at the Ti3AlC2 interface found to be significant.
Article
Engineering, Manufacturing
Yuanyi Peng et al.
Summary: The combination of Ni3Al-based superalloy and S31042 steel for vacuum diffusion bonding with different thicknesses of pure Ni interlayer resulted in joints with high strength and elongation, with the prevailing mechanism of ductile fracture in the 15 µm interlayer bonded joint. Other joints with different thicknesses exhibited equiaxial pot and intergranular torn edges due to the typical dual-phase structure in the interlayer.
JOURNAL OF MANUFACTURING PROCESSES
(2021)
Article
Materials Science, Multidisciplinary
Keli Liu et al.
Summary: Using high-resolution X-ray computed tomography, the evolution of microporosity during a tensile test of a DD5 nickel-based single crystal superalloy was observed. The study found that clustering pores are the initiators of cracks, and pore spacing is the most significant characteristic controlling crack path and stress concentration. Additionally, large clustering pores can change crack growth direction during rapid fracture stage.
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