4.7 Article

Rapid formation of intermetallic joints through ultrasonic-assisted die bonding with Sn-0.7Cu solder for high temperature packaging application

Journal

SCRIPTA MATERIALIA
Volume 110, Issue -, Pages 19-23

Publisher

PERGAMON-ELSEVIER SCIENCE LTD
DOI: 10.1016/j.scriptamat.2015.07.036

Keywords

Ultrasonic-assisted soldering; Die bonding; Microstructure; Intermetallic joint; Thermal conductivity

Funding

  1. Shenzhen Science and Technology Plan Projects [JCYJ20140417172620447]
  2. Nanshan Science and Technology Plan Project [KC2014JSCX0014A]
  3. Guangdong Province Natural Science Foundation [2014A030313693]

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Rapid formation of complete intermetallic-phases (IPs)-composed joints during die bonding for high temperature applications was achieved by pressureless and fluxless ultrasonic-assisted soldering in air within seconds. The joint consisted of sole (Cu,Ni)(6)Sn-5 plus a thin layer of Cu3Sn possessed a rather low thermal resistance of 0.252 mm(2) K W-1 and a high shear strength of 69 MPa. This rapid formation of fully IPs-composed structures was probably accelerated by ultrasonic cavitation and streaming effects through supersaturation of copper in the melted solder. Compared with transient-liquid-phase soldering, this method dramatically reduces the processing time and there was no external force acted on the dies. (C) 2015 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

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