In situ recovery, an alternative to conventional methods of mining: Exploration, resource estimation, environmental issues, project evaluation and economics

This paper discusses the history and application of in situ recovery (ISR) to a wide variety of metals. The increasing application of ISR may provide an important method to address a key issue for the mining industry, namely the cost of production. ISR transfers a significant proportion of hydrometallurgical processing to mineralised bodies in the subsurface to directly obtain solutions of metals of interest. As a result, there is little surface disturbance and no tailings or waste rock are generated at ISR mines. However, for ISR to be successful, deposits need to be permeable (either naturally or artificially induced), and the metals of interest readily amenable to dissolution by leaching solutions in a reasonable period of time, with an acceptable consumption of leaching reagents. The paper discusses the following aspects of ISR: History. ISR for uranium was introduced in 1959 in the USA, and subsequently applied in many countries over last 50 years, particularly in the USSR. The share of uranium mined by ISR reached 51% of world production in 2014, and the capacity of ISR mining of uranium is now comparable with that from conventional uranium mines. Commodities. A review of the use of ISR for mining other commodities, namely copper, gold, nickel, scandium, rhenium, rare earth elements, yttrium, selenium, molybdenum, and vanadium. ISR for copper was introduced in the 1970s and there were several successful natural tests and mines. Scandium, rhenium, rare earth elements, yttrium, selenium, molybdenum, and vanadium were mined in pilot tests as by-products of uranium extraction. ISR of gold, copper, nickel, rare earth elements and scandium has been successfully developed over recent years. The paper discusses other commodities that have potential to be mined using ISR. Applicability of ISR is addressed by a discussion of the features of mineralisation that need to be considered during different stages of ISR projects. Permeability,(1) hydrogeological conditions and selective leachability are the most critical parameters for ISR, and must be defined in the evaluation and exploration stages. Morphology and depth of mineralisation, thicknesses and grades, distribution of mineralisation, presence of aquicludes, and environmental conditions are also important factors for ISR projects. Environmental issues. ISR allows the extraction of mineralisation with minimal disturbance to existing natural conditions. In contrast to underground and open pit mining, there are smaller volumes of mining and hydro metallurgical effluents that require management. Clearly contamination of groundwater by ISR reagents is the critical aspect requiring management during an ISR operation. Control of leaching in ISR operations and various ways of cleaning aquifers are discussed in the paper. Economics. ISR operations deliver a range of benefits including lower CapEx costs for mine development, processing plant and infrastructure. ISR enables production to start at low capital cost and then a modular increase in production, as well as very flexible production capacity. The costs of ISR for different commodities (copper, gold, nickel, scandium, rhenium, rare earth elements, yttrium, selenium, molybdenum, vanadium) are discussed, with economic parameters for uranium production from ISR and conventional provided for comparison. The CapEx, OpEx and common cut-off grades for ISR for different commodities are discussed. Exploration, resource estimation and the development of ISR projects require a number of different approaches compared to conventional mining projects. These criteria and the necessary methodology for resource estimation for ISR projects are described in the article. (C) 2016 Elsevier B.V. All rights reserved.