Towards the understanding of fracture resistance of an ultrahigh-strength martensitic press-hardened steel

Identifying the fracture resistance capabilities and gaining a deeper understanding of the controlling damage mechanisms are important to the development of press-hardened steels (PHS) for automotive applications. In this study, the fracture properties of a novel PHS alloyed with Cr and Si (CrSi-PHS) were assessed by using uniaxial tensile and doubleedge notched tensile (DENT) tests. Under uniaxial tension, the fracture resistance is characterized by the fracture strain and work of fracture, and the CrSi-PHS presents a desirable compromise with strength when comparing with other grades of advance highstrength steels (AHSS). The large fracture strain is attributed to the high resistance to damage nucleation even with a high density of grain boundaries. Fracture toughness is characterized by the DENT tests. The fracture toughness parameters of CrSi-PHS are lower than that of the commercial PHS 22MnB5 but comparable to the multiphase AHSSs with lower strength levels. The stress triaxiality near the fatigue pre-crack in DENT tests leads to a change of damage mechanism in CrSi-PHS. The crack propagates discontinuously by joining the micro-cracks and subsequently by the ductile fracture of micro-ligaments. The local plasticity at the crack tip region is suggested to contribute significantly to the energy dissipation. The observations demonstrate a strong dependence of the fracture mode and fracture resistance on the loading condition in the ultrahigh-strength martensitic steels.(c) 2023 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

Automated summary

Identifying the fracture resistance capabilities and gaining a deeper understanding of the controlling damage mechanisms are important to the development of press-hardened steels (PHS) for automotive applications. In this study, the fracture properties of a novel PHS alloyed with Cr and Si (CrSi-PHS) were assessed by using uniaxial tensile and double-edge notched tensile (DENT) tests. The results showed that CrSi-PHS presents a desirable compromise with strength and has a high fracture strain attributed to its high resistance to damage nucleation. Additionally, the fracture toughness parameters of CrSi-PHS are comparable to the multiphase AHSSs with lower strength levels.