4.7 Article

Fatigue life assessment and fracture mechanisms of additively manufactured metal-fiber reinforced thermoplastic hybrid structures produced via ultrasonic joining

Related references

Note: Only part of the references are listed.
Article Engineering, Mechanical

Fatigue behaviour of multi-spot joints of 2024-T3 aluminium sheets obtained by refill Friction Stir Spot Welding with polysulfide sealant

Matteo Bernardi et al.

Summary: The mechanical behavior of multi-spot joints of AA 2024-T3 obtained by refill FSSW with the addition of sealant commonly used in aviation industry was investigated in this study. The study proves that producing lap-joints by refill FSSW with sealant considerably improves the fatigue performance.

INTERNATIONAL JOURNAL OF FATIGUE (2023)

Article Materials Science, Multidisciplinary

On the fully additive manufacturing of PC/AlSi10Mg hybrid structures

G. H. M. Oliveira et al.

Summary: The fabrication of strong and lightweight hybrid joints using polycarbonate and AlSi10Mg aluminum alloy entirely through additive manufacturing was successfully demonstrated. The structures on the metal surface were properly filled with polymer, ensuring good interfacial adhesion.

MATERIALS LETTERS (2023)

Article Engineering, Mechanical

Fatigue and fracture of ultrasonically welded aluminum alloys to carbon fiber reinforced thermoplastics

Florian Staab et al.

Summary: This study evaluates the fatigue behavior of ultrasonically welded aluminum to fiber reinforced thermoplastic joints, identifying characteristic stress levels, investigating damage behavior and failure mechanisms, and observing a drop in stiffness close to failure. The applied maximum force for a fatigue limit of 2×10^6 cycles corresponds to 35% of the maximum lap shear force for monotonic testing.

FATIGUE & FRACTURE OF ENGINEERING MATERIALS & STRUCTURES (2022)

Article Materials Science, Multidisciplinary

A comprehensive analysis on the processing-structure-property relationships of FDM-based 3-D printed polyetheretherketone (PEEK) structures

Prabaha Sikder et al.

Summary: This study investigates the impact of various FDM parameters on the mechanical properties of 3D printed PEEK and establishes a processing-structure-property relationship for FDM-developed PEEK parts. The study finds that nozzle and chamber temperature, layer height, and print speed are critical for developing robust PEEK structures. Annealing contributes to achieving PEEK parts with excellent tensile, compressive, and flexural strengths.

MATERIALIA (2022)

Article Materials Science, Multidisciplinary

Optimization of additive manufacturing for the production of short carbon fiber-reinforced polyamide/Ti-6Al-4V hybrid parts

C. Belei et al.

Summary: This study utilized an adapted version of the Fused-Filament Fabrication process to produce hybrid joints made of sandblasted, rolled Ti-6Al-4V substrates and additively manufactured short carbon fiber-reinforced polyamide. Regression analysis based on Machine Learning revealed that the coating layer height significantly affects the ultimate single-lap shear strength of the joints. Three-point bending tests were conducted to evaluate the influence of the coating layer on the mechanical behavior of the hybrid joints.

MATERIALS & DESIGN (2022)

Article Nanoscience & Nanotechnology

Mechanical anisotropy of additively manufactured stainless steel 316L: An experimental and numerical study

A. Charmi et al.

Summary: The mechanical anisotropy in additively manufactured parts, specifically in stainless steel 316L, is mainly influenced by crystallographic texture. Through experiments, it was found that a crystal plasticity model accurately predicted the mechanical behavior of the AM specimens.

MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING (2021)

Article Metallurgy & Metallurgical Engineering

Thermomechanical modeling of the metallic rivet in friction riveting of amorphous thermoplastics

Goncalo Pina Cipriano et al.

Summary: This paper presents an initial computational simulation of the friction riveting process using finite element analysis, focusing on the plastic deformation and temperature distribution of the metallic rivet. The study shows that different heat input values result in distinct plastic deformations and temperature variations of the rivet.

WELDING IN THE WORLD (2021)

Article Chemistry, Physical

The Influence of Tool Wear on the Mechanical Performance of AA6061-T6 Refill Friction Stir Spot Welds

Willian S. de Carvalho et al.

Summary: The study optimized welding parameters through Design of Experiments (DoE) to find the best conditions for the RFSSW tool used for AA6061-T6 alloy, and evaluated the impact of tool wear on welding mechanical performance.

MATERIALS (2021)

Article Chemistry, Physical

A Study on Through-the-Thickness Heating in Continuous Ultrasonic Welding of Thermoplastic Composites

Bram C. P. Jongbloed et al.

Summary: The study found that higher through-the-thickness heating in continuous ultrasonic welding is mainly caused by viscoelastic bulk heat generation, rather than thermal conduction. Interestingly, most of the vibrational energy is absorbed by the top adherend in the continuous process, in contrast to a more balanced energy share between the top and bottom adherend in the static process.

MATERIALS (2021)

Article Mechanics

Effect of adhesive layer compliance on strength of single-lap hybrid bonded-bolted joints

Kobye Bodjona et al.

Summary: The compliance of the adhesive layer has an impact on the strength of single-lap hybrid bonded-bolted joints. For joints with low compliance adhesive, adding a fastener does not provide benefits, while for joints with high compliance adhesive, adding a fastener significantly delays the initial failure. A proposed mechanism, supported by a numerical model, explains the observed behavior.

COMPOSITE STRUCTURES (2021)

Review Mechanics

Friction-based processes for hybrid multi-material joining

Francesco Lambiase et al.

Summary: The adoption of multi-material lightweight structures and friction-based joining processes has shown significant potential in improving fuel efficiency and enhancing the electrification of transportation systems. This review article provides an overview of five promising friction-based joining processes and discusses their advantages, applicable materials, and performance under various environmental conditions. The paper highlights the main similarities and differences among the joining processes and addresses the knowledge gaps that need to be filled to further advance the joining process for industrial applications.

COMPOSITE STRUCTURES (2021)

Article Chemistry, Physical

Fatigue Performance of Metal-Composite Friction Spot Joints

Seyed Mohammad Goushegir et al.

Summary: Friction spot joining was used to investigate the fatigue performance of aluminum alloy 2024/carbon-fiber-reinforced poly(phenylene sulfide) joints, showing an infinite life of 25-35% quasi-static strength at 10(6) cycles and good performance under quasi-static loading.

MATERIALS (2021)

Article Materials Science, Multidisciplinary

On the origin of the high tensile strength and ductility of additively manufactured 316L stainless steel: Multiscale investigation

Bassem Barkia et al.

JOURNAL OF MATERIALS SCIENCE & TECHNOLOGY (2020)

Article Materials Science, Multidisciplinary

Numerical analysis on coaxial one-side resistance spot welding of Al5052 and CFRP dissimilar materials

Sendong Ren et al.

MATERIALS & DESIGN (2020)

Article Engineering, Multidisciplinary

New technique of friction-based filling stacking joining for metal and polymer

Yongxian Huang et al.

COMPOSITES PART B-ENGINEERING (2019)

Article Engineering, Manufacturing

Friction self-riveting welding between polymer matrix composites and metals

Xiangchen Meng et al.

COMPOSITES PART A-APPLIED SCIENCE AND MANUFACTURING (2019)

Review Engineering, Chemical

A review on direct assembly of through-the-thickness reinforced metal-polymer composite hybrid structures

Eduardo E. Feistauer et al.

POLYMER ENGINEERING AND SCIENCE (2019)

Article Engineering, Manufacturing

Joining of carbon fiber reinforced thermoplastic and metal via friction stir welding with co-controlling shape and performance

Yongxian Huang et al.

COMPOSITES PART A-APPLIED SCIENCE AND MANUFACTURING (2018)

Article Engineering, Chemical

Experimental analysis of laser assisted joining of Al-Mg aluminium alloy with Polyetheretherketone (PEEK)

F. Lambiase et al.

INTERNATIONAL JOURNAL OF ADHESION AND ADHESIVES (2018)

Article Materials Science, Multidisciplinary

Joining aluminum alloy 5052 sheets via novel hybrid resistance spot clinching process

Yu Zhang et al.

MATERIALS & DESIGN (2017)

Article Engineering, Mechanical

Fatigue life assessment of friction spot welded 7050-T76 aluminium alloy using Weibull distribution

P. S. Effertz et al.

INTERNATIONAL JOURNAL OF FATIGUE (2016)

Article Materials Science, Multidisciplinary

Ultrasonic joining: A novel direct-assembly technique for metal-composite hybrid structures

E. E. Feistauer et al.

MATERIALS LETTERS (2016)

Article Engineering, Manufacturing

The dynamics of laser surface modification

C. Earl et al.

JOURNAL OF MANUFACTURING PROCESSES (2016)

Article Materials Science, Multidisciplinary

Secondary bending effects in progressively damaged single-lap, single-bolt composite joints

Libin Zhao et al.

Results in Physics (2016)

Article Materials Science, Multidisciplinary

A fatigue damage meso-model for fiber-reinforced composites with stress ratio effect

Wenjiao Zhang et al.

MATERIALS & DESIGN (2016)

Article Engineering, Multidisciplinary

Progressive damage analysis as a design tool for composite bonded joints

Frank A. Leone et al.

COMPOSITES PART B-ENGINEERING (2015)

Article Mechanics

Static strength of metal-composite joints with penetrative reinforcement

P. N. Parkes et al.

COMPOSITE STRUCTURES (2014)

Article Materials Science, Multidisciplinary

Laser direct joining of carbon fiber reinforced plastic to zinc-coated steel

K. W. Jung et al.

MATERIALS & DESIGN (2013)

Article Materials Science, Multidisciplinary

Development of computational models to predict the mechanical behavior of Friction Riveting joints

M. F. Borges et al.

COMPUTATIONAL MATERIALS SCIENCE (2012)

Proceedings Paper Materials Science, Multidisciplinary

New possibility for the connection of metal sheets and fibre reinforced plastics

Stephan A. Ucsnik et al.

LIGHT METALS TECHNOLOGY V (2011)

Article Engineering, Chemical

Ultrasonic Welding of Advanced Thermoplastic Composites: An Investigation on Energy-Directing Surfaces

Irene Fernandez Villegas et al.

ADVANCES IN POLYMER TECHNOLOGY (2010)

Article Engineering, Manufacturing

Experimental investigation of a novel hybrid metal-composite joining technology

S. Ucsnik et al.

COMPOSITES PART A-APPLIED SCIENCE AND MANUFACTURING (2010)

Article Mechanics

Statistical analysis of HDPE fatigue lifetime

Rabia Khelif et al.

MECCANICA (2008)

Article Materials Science, Multidisciplinary

COMELD™ :: An innovation in composite to metal joining

F Smith

MATERIALS TECHNOLOGY (2005)

Article Engineering, Multidisciplinary

Secondary bending in multi fastener, composite-to-aluminium single shear lap joints

J Ekh et al.

COMPOSITES PART B-ENGINEERING (2005)