Fabrication of optically transparent MgAl2O4 polycrystalline ceramics and evaluation of high temperature dielectric, impedance spectroscopy & AC conductivity

Transparent MgAl2O4 spinel ceramic parts were fabricated by the slip casting process and densified to > 99% of theoretical density (TD) through air sintering at 1650 degrees C. Further, the residual porosity in the sintered samples was eliminated by placing the samples in a hot isostatic press (HIP) and applying a temperature of 1800 degrees C temperature with an argon pressure of 195 MPa to achieve near theoretical optical transmission. Samples under sintered & HIP conditions were comparatively evaluated for their properties by XRD, SEM, dielectric, AC impedance spectroscopy and AC conductivity studies. Sintered and HIP samples showed XRD patterns corresponding to phase pure MgAl2O4 spinel. However, a substantial increase in average grain size from 3 to 47 mu m is observed through Fe-SEM as a result of HIP parameters. Dielectric properties measured with frequency and temperature showed an exponential decrease in the dielectric constant (epsilon ') and impedance real part (Z ') with increasing frequency (30@1 MHz for sintered and 38@1 MHz HIPed samples) and a significant increase in the AC conductivity with an increase in frequency from 6.2 x 10(-9) - 1.8 x 10(-6) S/cm and 4.9 x 10(-9) - 2.02 x 10(-6) S/cm for sintered and HIP samples respectively. The impedance imaginary part (Z '') increased with frequency and showed a peak value and subsequently falls with a frequency indicating relaxation behavior. Nyquist plots were drawn from impedance measurements on sintered and HIP samples and the resultant spectra were analyzed. The depressed semi-circular arcs from the complex impedance result reveal the total conduction in the material might be due to the combination of grain boundaries and bulk grains. The grain boundary is less resistive than MgAl2O4 bulk grains because of the dynamic features of the grains. An equivalent circuit model containing a series combination of R||CPE and R||C is well-fitted with the semi-circular arcs revealing a non-Debye type relaxation mechanism. Activation energy calculated from the Arrhenius plots (0.21 eV for sintered and 0.25 eV for HIPed sample) indicates the conduction by the mechanism of hopping due to oxygen vacancies by the process of thermal activation. The responses in the dielectric and AC conductivity studies suggest MgAl2O4 spinel as a candidate material for high-frequency dielectric applications and also in the high-temperature broad frequency range optical devices.

Automated summary

Transparent MgAl2O4 spinel ceramic parts were successfully fabricated using the slip casting process and achieved near theoretical optical transmission through air sintering and hot isostatic press (HIP) treatments. The material exhibited large grain size, promising dielectric and AC conductivity properties, making it a potential candidate for high-frequency dielectric applications and high-temperature broad frequency range optical devices.