4.6 Article

Effects of process parameters on properties of friction stir additive manufactured copper

Related references

Note: Only part of the references are listed.
Article Chemistry, Physical

Microstructure evolution and mechanical properties of 2060 Al-Li alloy via friction stir additive manufacturing

Tao Jiang et al.

Summary: This study investigated the microstructure evolution and mechanical properties of 2060 aluminum lithium alloy manufactured via friction stir additive manufacturing (FSAM). The results demonstrate that the optimal combination of process parameters can result in finer equiaxed grains and higher microhardness.

JOURNAL OF ALLOYS AND COMPOUNDS (2023)

Article Materials Science, Multidisciplinary

Developing multi-layered 3D printed homogenized structure using solid state deposition method

Amlan Kar et al.

Summary: Multi-layered homogenized materials are promising candidates for automotive manufacturing. Friction stir deposition can develop a multi-layered 3D structure with uniform properties.

MATERIALS CHARACTERIZATION (2023)

Review Materials Science, Multidisciplinary

A review on friction stir-based channeling

Kush P. Mehta et al.

Summary: Friction stir-based channeling technology can produce monolithic plates with internal closed channels, meeting the demand for efficient thermal management systems in various industrial fields. By precise control of process parameters and material flow, friction stir-based channeling can enhance the thermal and mechanical performance of the channels.

CRITICAL REVIEWS IN SOLID STATE AND MATERIALS SCIENCES (2022)

Article Materials Science, Multidisciplinary

Friction stir-based additive manufacturing

Rajiv S. Mishra et al.

Summary: Additive manufacturing has revolutionized component manufacturing and qualification by providing opportunities for topological optimization. Friction stir additive manufacturing and additive friction stir deposition utilize intense shear deformation to create microstructures that exhibit improved mechanical properties compared to conventionally processed alloys. Optimal mechanical properties can be achieved through alloy design, although further research is needed to apply these processes to high-temperature materials.

SCIENCE AND TECHNOLOGY OF WELDING AND JOINING (2022)

Article Engineering, Manufacturing

Friction stir cladding of copper on aluminium substrate

Mithlesh Kumar Mahto et al.

Summary: This study successfully coated a 3 mm thick layer of copper on an aluminum substrate using friction stir welding (FSW), and the quality of the clad layer was confirmed through detailed microscopic examination, XRD, and microhardness evaluation. Interestingly, even after three FSW passes, the substrate material did not reach near the top of the clad layer.

CIRP JOURNAL OF MANUFACTURING SCIENCE AND TECHNOLOGY (2022)

Article Engineering, Manufacturing

Evaluation of nanocomposite structure printed by solid-state additive manufacturing

Hamed Aghajani Derazkola et al.

Summary: The properties of a polymer-metal hybrid structure printed using fed friction stir additive manufacturing (FFSAM) were evaluated. The study found that injecting nanocomposite polymer during the printing process can fill voids and improve the physical and chemical properties of the printed structure.

CIRP JOURNAL OF MANUFACTURING SCIENCE AND TECHNOLOGY (2022)

Article Nanoscience & Nanotechnology

Friction stir additive manufacturing enabling scale-up of ultrafine-grained pure copper with superior mechanical properties

M. Liu et al.

Summary: A new friction stir additive manufacturing method was developed in this study, successfully producing three-dimensional large-scale bulk ultrafine-grained (UFG) pure copper with uniform microstructure and high mechanical property.

MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING (2022)

Review Materials Science, Multidisciplinary

Friction stir additive manufacturing - An innovative tool to enhance mechanical and microstructural properties

Ashish Kumar Srivastava et al.

Summary: The friction stir additive manufacturing (FSAM) method utilizes solid-state friction stir processing to develop multilayer components through layer by layer joining. This study highlights the working principle and past research work carried out by various authors using FSAM as a fabrication process, summarizing the experimental data, materials, process parameters, and mechanical properties of the resulting components. Additionally, the current scenario and future scope of FSAM in engineering sectors, along with estimated future trends, are also discussed.

MATERIALS SCIENCE AND ENGINEERING B-ADVANCED FUNCTIONAL SOLID-STATE MATERIALS (2021)

Article Engineering, Industrial

Solid-state cladding on thin automotive sheet metals enabled by additive friction stir deposition

W. Douglas Hartley et al.

Summary: Additive friction stir deposition can produce high-quality cladding without porosity even in thin substrates as thin as 1.4 mm, preserving the original strength and formability of the substrate. Despite mild global substrate distortion during cooling, the system reconfigures itself to minimize potential energy and reduce residual stress.

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY (2021)

Review Engineering, Manufacturing

Metal additive manufacturing using friction stir engineering: A review on microstructural evolution, tooling and design strategies

Sandeep Rathee et al.

Summary: Solid state metal additive manufacturing techniques based on friction stir engineering have gained attention as a bridge for existing MAM shortfalls in the past decade. This article discusses SS-MAM techniques such as additive friction stir and friction stir additive manufacturing, focusing on tooling, fundamentals, recent developments, metallurgy, microstructural aspects, mechanical properties, timeline, utilization for different applications, and recent trends in depth.

CIRP JOURNAL OF MANUFACTURING SCIENCE AND TECHNOLOGY (2021)

Article Engineering, Industrial

Effect of parallel deposition path and interface material flow on resulting microstructure and tensile behavior of Al-Mg-Si alloy fabricated by additive friction stir deposition

B. J. Phillips et al.

Summary: This paper examined the effect of overlapping parallel additive depositions on microstructure and mechanical properties in Additive Friction Stir Deposition (AFS-D). The study found that parallel layers of AA6061 can be successfully deposited via the AFS-D technique, exhibiting a strong metallurgical bond across the parallel layers.

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY (2021)

Review Nanoscience & Nanotechnology

High strain rate superplasticity via friction stir processing (FSP): A review

Hamed Mirzadeh

Summary: This overview article summarizes the high strain rate superplasticity achieved through friction stir processing (FSP), emphasizing the importance of microstructural characteristics for superplastic forming operations. It also discusses the effects of main processing parameters on heat input and grain size, as well as recent progress in the application of FSP for processing superplastic materials.

MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING (2021)

Article Engineering, Manufacturing

Innovative friction stir additive manufacturing of cast 2050 Al-Cu-Li aluminum alloy

Ilana K. Lu et al.

Summary: This study investigated the hardness and fracture behavior of different materials used in the friction stir additive manufacturing process. The processed material exhibited notably different mechanical properties compared to the parent alloys, with inhomogeneous hardness distributions and fracture tests suggesting a relationship between crack propagation direction and welding direction. However, the use of cast material did not significantly impact the mechanical performance of friction stir additive manufacturing in comparison to wrought plate usage.

PROGRESS IN ADDITIVE MANUFACTURING (2021)

Article Materials Science, Multidisciplinary

Solid-state additive manufacturing of aluminum and copper using additive friction stir deposition: Process-microstructure linkages

R. Joey Griffiths et al.

Summary: The study investigates the process-microstructure linkages in additive friction stir deposition using aluminum-magnesium-silicon alloy and copper, showing that the microstructure in aluminum-magnesium-silicon evolves primarily through continuous dynamic recrystallization, while copper exhibits heterogeneous microstructure due to discontinuous recrystallization. The differences in microstructure evolution are attributed to intrinsic thermomechanical properties and interactions with the tool head.

MATERIALIA (2021)

Review Engineering, Manufacturing

Innovative potential of additive friction stir deposition among current laser based metal additive manufacturing processes: A review

Vipin Gopan et al.

Summary: This review focuses on the key findings and advantages of additive friction stir deposition (AFSD) technology, emphasizing microstructure evolution and physical properties. AFSD, as a promising technique, offers benefits such as improved mechanical properties, reduced defects, increased build rate, and cost savings.

CIRP JOURNAL OF MANUFACTURING SCIENCE AND TECHNOLOGY (2021)

Article Materials Science, Characterization & Testing

Evaluation of a polymer-steel laminated sheet composite structure produced by friction stir additive manufacturing (FSAM) technology

H. Aghajani Derazkola et al.

POLYMER TESTING (2020)

Article Engineering, Manufacturing

Fabrication of a nanostructured high strength steel tube by friction-forging tubular additive manufacturing (FFTAM) technology

H. Aghajani Derazkola et al.

JOURNAL OF MANUFACTURING PROCESSES (2020)

Article Materials Science, Multidisciplinary

Friction-forging tubular additive manufacturing (FFTAM): A new route of solid-state layer-upon-layer metal deposition

H. Aghajani Derazkola et al.

JOURNAL OF MATERIALS RESEARCH AND TECHNOLOGY-JMR&T (2020)

Review Materials Science, Multidisciplinary

Recent Development in Friction Stir Processing as a Solid-State Grain Refinement Technique: Microstructural Evolution and Property Enhancement

Vivek Patel et al.

CRITICAL REVIEWS IN SOLID STATE AND MATERIALS SCIENCES (2019)

Article Automation & Control Systems

Experimental and numerical studies of re-stirring and re-heating effects on mechanical properties in friction stir additive manufacturing

Z. Zhang et al.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2019)

Review Materials Science, Multidisciplinary

A Review on Recent Progress in Solid State Friction Based Metal Additive Manufacturing: Friction Stir Additive Techniques

Manu Srivastava et al.

CRITICAL REVIEWS IN SOLID STATE AND MATERIALS SCIENCES (2019)