4.6 Article

Microstructure evolution of S-TC4 titanium alloy blade preformed by cross wedge rolling

Journal

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
Volume 128, Issue 9-10, Pages 3937-3948

Publisher

SPRINGER LONDON LTD
DOI: 10.1007/s00170-023-12128-z

Keywords

Cross wedge rolling; Powder sintering; TC4 titanium alloy; Microstructure evolution; Alpha phase

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This study investigates the influence of forming parameters on the microstructure evolution of S-TC4 titanium alloy through hot uniaxial compression tests, CWR experiments, and numerical simulation. The results indicate that the high-temperature flow behavior of S-TC4 alloy can be described by the Arrhenius equation, and the volume fraction of alpha phase and average thickness of lamellar alpha phase are negatively correlated with the rolling speed and area reduction.
This paper proposed to use cross wedge rolling (CWR) to manufacture sintered TC4 (S-TC4) titanium alloy blade preform prepared by powder metallurgy technology. The hot uniaxial compression tests, CWR experiments, and numerical simulation were carried out to investigate the influence of forming parameters on microstructure evolution. The results showed that the pattern of stress-strain curve is typical featured of work hardening and dynamic softening, and the Arrhenius equation was determined to describe the high-temperature flow behavior of the studied S-TC4 alloy. In regard to microstructure evolution, the volume fraction of alpha phase f(alpha) increases and then decreases radially from inside to outside, and the lamellar alpha phase was equiaxialized by to the shear and torsion stress. And increasing the initial forming temperature T was not conducive to the preservation of the alpha phase, and both the volume fraction of alpha phase f(alpha) and average thickness of lamellar alpha phase l(alpha) are negatively correlated with the rolling speed n and area reduction phi. Moreover, the maximum initial forming temperature, rolling speed, and area reduction are 940 degrees C, 10 r/min, and 60%, respectively, in order to achieve the best match between strong plasticity and thermal.

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