Selective recovery of caprolactam from the thermo-catalytic conversion of textile waste over γ-Al2O3 supported metal catalysts

The massive generation of synthetic textile waste has drawn considerable attention. Landfilling/incineration of textile waste has been widely made. To abate the environmental burdensome from the conventional management processes, a thermo-catalytic conversion was used for rapid volume reduction of textile waste and simultaneous valorization by recovering textile monomer in this study. Stockings were chosen as a model feedstock. Because stockings consisted of nylon with other contents, different products (caprolactam (nylon monomer), imines, cyclic dimers, and azepines) were recovered. The yield of caprolactam from the thermal conversion at 500 degrees C was 53.6 wt%. To selectively enhance the caprolactam yield, catalytic pyrolysis was done using gamma-Al2O3 supported metal catalysts (Ni, Cu, Fe, or Co). gamma-Al2O3 itself increased the caprolactam yield up to 69.0 wt% via a based -catalyzed reaction of nylon depolymerization and intramolecular cyclization. Under the presence of metal cat-alysts, the caprolactam yield increased up to 73.3 wt%. To offer desired feature of green chemistry, CO2 was adopted as reactive gas. Under the CO2-mediated catalytic pyrolysis, caprolactam yield was enhanced up to 77.1 wt% over Cu/Al2O3 (basis: stocking mass). Based on the net content of nylon in the stockings, the yield of caprolactam was deemed 95.3 wt%. This study proves that textile waste (stocking) and CO2 are useful resources for recovery of nylon monomer, which can reduce the waste generation with simultaneous recovery of value-added product.

Automated summary

A thermo-catalytic conversion was used to reduce textile waste and simultaneously recover textile monomer. Stockings were treated as a model feedstock, and different products were recovered, including caprolactam, imines, cyclic dimers, and azepines. The yield of caprolactam was enhanced through catalytic pyrolysis and CO2-mediated reactions.