Boron-Induced Surface Defects in Petcoke as Active Centers for Aerobic Oxidative Desulfurization

Use of metal-free carbonaceous catalysts for efficient sulfur (S) removal from fuel through oxidative desulfurization (ODS), especially using stable oxygen (O-2), is limited and challenging as a result of their low O-2 activation efficiency. Instead, a considerable amount of research in this area was dedicated to less green peroxide-assisted oxidation as a result of their easier activation than O-2 by various metal/metal-free catalysts. In this study, we have synthesized a novel carbonaceous metal-free catalyst from petcoke (PC), a waste from the oil refinery process. The surface of PC was modified by doping heteroatom boron (B) through a solvent-free mechanochemical approach. B-doping-induced defects were hypothesized to generate electron redistribution over the adjacent carbon atoms in PC and provide active sites for the O-2 activation to O-2 center dot - during the aerobic ODS of the refractory sulfur compound dibenzothiophene (DBT). It was shown that the B loading in petcoke measured by inductively coupled plasma optical emission spectroscopy positively correlated to the DBT conversion as well as the defect concentration as measured by Raman spectroscopy. The active species were identified to be the sites of B-C, B-O, and BCO2 atoms using X-ray photoelectron spectroscopy. Treatment of B-doped PC at 900 degrees C led to increased B-C interaction and defect concentration, producing 68% DBT conversion compared to 28% at 600 degrees C treatment, under reaction conditions of 110 degrees C and 3 h. A further increase in the DBT conversion to 96% was observed at 110 degrees C and 5 h for the 900 degrees C treated catalyst. Nearly 42% DBT conversion was observed at 120 degrees C and 3 h as a result of autoxidation (under no catalyst), which has not been considered in many of the earlier metal-free DBT ODS studies. The kinetic a-first-order reaction for the DBT ODS.

Automated summary

The use of metal-free carbonaceous catalysts for oxidative desulfurization faces limitations due to their low activation efficiency and researchers have explored peroxide-assisted oxidation as an alternative. In this study, a novel carbonaceous metal-free catalyst was synthesized from petcoke, a waste product from oil refining, through boron doping. The catalyst showed high sulfur removal efficiency and the doping-induced defects were identified as active sites for oxygen activation. The study provides insights into the development of efficient sulfur removal catalysts.