Optimization of the multi-level steam production and supply in industrial parks

Steam is an important medium for energy transmission in industrial parks. For providing steam to multiple users, it is key to determine the optimal number of steam levels in the design of steam system. With the increasing number of steam levels, the energy demand and supply can be better matched but the investment of steam pipeline network increases. In this paper, this trade-off is solved by a two-stage method. In the first step, a mixed-integer nonlinear programming (MINLP) model is established to minimize the total cost of the steam system of the industrial park, while a simple pipeline network optimization model is involved. The optimal scheme of steam production including the number of steam levels can be obtained automatically. In the second step, GeoSteiner algorithm is used for solving Rectilinear Steiner Minimum Tree (RSMT) model to further optimize the pipeline network separately. In a case study, the optimal number of steam levels is 3. The total annual cost (TAC) of the optimal steam system is 11.4%, 5.28%, and 1.43% lower than the schemes with the lowest pipeline network cost (1 level of steam), the best matching between heat supply and heat demand (6 levels of steam), and the largest electricity generation capacity (4 levels of steam), respectively. The sensitivity analysis indicates that the overall heat load required by consumers and the distance between the energy station and consumers can make a difference to the optimal number of steam levels. & COPY; 2023 Institution of Chemical Engineers. Published by Elsevier Ltd. All rights reserved.

Automated summary

This paper proposes a method to optimize the number of steam levels in the design of steam system in industrial parks. Through a two-stage optimization, the optimal scheme of steam production and pipeline network is obtained. In a case study, the optimal number of steam levels is determined to be 3, and the overall cost is lower compared to other schemes.