Energy-saving investigation of ester hydrolysis to alcohol by reaction extractive distillation process: From molecular insight to process integration

Sec-butyl alcohol (SBA), a common chemical intermediate, is used as an anti-emulsion, dye dispersant, industrial detergent, and raw material to produce methyl ethyl ketone. To further reduce the energy consumption and production cost of the hydrolysis of sec-butyl acetate (SBAC) to SBA, a reactive distillation coupled with extractive distillation using a mixed entrainers process was proposed in this study. Based on the relative volatility curve and quantum chemical calculations, EG and DMSO were selected as potential entrainers. Based on the total annual production cost, the appropriate ratio of mixed solvent is obtained (EG: DMSO = 9:1). The thermal coupling distillation technology is introduced into the proposed process to achieve energy-saving further. The results showed that the thermodynamic efficiency of the thermal coupling process using mixed entrainers increased by 18.02%, the total annual cost is saved by 15.18%, and CO2 emissions were reduced by 391.82 kg/h compared to the process using single DMSO entrainers process. (c) 2023 Institution of Chemical Engineers. Published by Elsevier Ltd. All rights reserved.

Automated summary

This study proposes a process that combines reactive distillation with extractive distillation using mixed entrainers to further reduce the production cost and energy consumption of sec-butyl alcohol. By introducing thermal coupling distillation technology and using a mixed solvent ratio of EG:DMSO=9:1, the thermodynamic efficiency of the process is increased by 18.02%, the total annual cost is saved by 15.18%, and CO2 emissions are reduced by 391.82 kg/h compared to the single DMSO entrainers process.