4.6 Article

Development of concentration prediction models for personalized tablet manufacturing using near-infrared spectroscopy

Journal

CHEMICAL ENGINEERING RESEARCH & DESIGN
Volume 199, Issue -, Pages 507-514

Publisher

ELSEVIER
DOI: 10.1016/j.cherd.2023.10.009

Keywords

Personalized medicine; Quality control; Data-driven modeling; Partial least squares; Extreme gradient boosting; Foreign matter detection

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This study developed concentration prediction models for personalized tablet manufacturing using near-infrared spectroscopy. The accuracy of two modeling methods, partial least squares regression and extreme gradient boosting, were compared, and the results showed that the model accuracy was higher with partial least squares regression. Additionally, this modeling method could be useful in predicting ion-binding inorganic compounds and indicating the presence of metallic foreign matter in tablets.
In this work, concentration prediction models applicable to a very wide range of concentrations for personalized tablet manufacturing were developed using near-infrared (NIR) spectroscopy. Tablet manufacturing experiments were conducted, and NIR spectral data of the tablets were obtained. To search for an appropriate development method for the prediction models applicable to a very wide range of concentrations, three typical active pharmaceutical ingredients (APIs) were selected and two modeling methods were applied, namely, partial least squares (PLS) regression and extreme gradient boosting (XGBoost). The prediction models developed using the two methods were evaluated according to widely used criteria. The results showed that the model accuracy obtained using PLS regression was higher than that obtained using XGBoost. The modeling method using PLS regression was also applied to other typical APIs and inorganic compounds. These results indicate that the model accuracy was affected by the heat resistance of the compound. In addition, this modeling method could be useful in developing prediction models for ion-binding inorganic compounds and in suggesting the presence of metallic foreign matter in tablets. (c) 2023 Institution of Chemical Engineers. Published by Elsevier Ltd. All rights reserved.

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