The origin of extraordinary selectivity in dehydrogenation of methylcyclohexane over Ni-Sn-based catalysts

High-loaded nickel catalysts (HLNCs) modified with Sn were synthesized and tested in dehydrogenation of methylcyclohexane (MCH) as a liquid organic hydrogen carrier. The catalyst composition and its reduction temperature were optimized that enabled to achieve the dehydrogenation selectivity of 99.0 % at a MCH conversion of 92 % and WHSV of 6.0 h-1, while the 99.9 % selectivity was reached at the conversion of 60.4 %, and WHSV of 18.5 h-1. Further, stability of the high selectivity of Sn-modified HLNCs was demonstrated in the longrun (100 h) catalyst test. The genesis of the HLNCs during their modification with Sn and reductive activation in hydrogen was studied. It was shown that the activation at temperatures above 450 degrees C resulted in a uniform distribution of Sn with the predominant formation of solid NiSn solutions having a crystal lattice of metallic nickel. The formation of the solid solutions provided a decrease in the adsorptive properties relating to the reaction product, toluene, which, in turn, led to an increase in the selectivity of MCH dehydrogenation.

Automated summary

High-loaded nickel catalysts modified with tin have been developed for the dehydrogenation of methylcyclohexane, achieving high selectivity at different conversion rates and flow rates. The stability of the modified catalysts has been demonstrated through long-term testing.