Modeling and computing parameters of three-dimensional Voronoi models in nonlinear finite element simulation of closed-cell metallic foams

Modeling and computing parameters in nonlinear finite element simulations significantly affect simulation accuracy and efficiency even when it is carried out using commercial software, such as ABAQUS, ANSYS, etc. Yet comprehensive effects of these parameters on simulation results have seldom been reported. In this article, we explore the effects of several important parameters, such as mass scaling type and value, element type and size, and loading velocity, on the accuracy and efficiency of nonlinear finite element simulation of metallic foams based on three-dimensional Voronoi mesostructures. Analysis indicated that these parameters did affect simulation accuracy and efficiency, and three optimized nondimensional parameters were recommended. Based on the verified model and optimized parameters, effects of cell-wall thickness distribution on the uniaxial properties of metallic foams were also investigated. Simulation results showed that the different distribution of cell-wall thickness in modeling may induce varied elastic moduli and yield stress of metal foams. Our analysis showed that modeling and computing parameters must be paid attention to in the nonlinear FE simulation, and that the recommended parameters constitute a good reference for numerical simulation of metallic foams in predicting mechanical behaviors.