Journal
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING
Volume 651, Issue -, Pages 18-26Publisher
ELSEVIER SCIENCE SA
DOI: 10.1016/j.msea.2015.10.101
Keywords
Wire plus Arc Additive Manufacture (WAAM); High strength; Aluminum alloy; Rolling; Heat treatment
Categories
Funding
- China Scholarship Council [201306080042]
- EPSRC [EP/K029010/1] Funding Source: UKRI
- Engineering and Physical Sciences Research Council [EP/K029010/1] Funding Source: researchfish
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Wire + Arc Additive Manufacture (WAAM) attracts great interest from the aerospace industry for producing components with aluminum alloys, particularly Al-Cu alloy of the 2000 series such as 2219 alloy. However the application is restricted by the low strength properties of the as-deposited WAAM metal. In this study two strengthening methods were investigated - inter-layer cold working and post-deposition heat treatment. Straight wall samples were prepared with 2319 aluminum alloy wire. Inter-layer rolling with loads of 15 kN, 30 kN and 45 kN were employed during deposition. The ultimate tensile strength (UTS) and yield strength (YS) of the inter-layer rolled alloy with 45 kN load can achieve 314 MPa and 244 MPa respectively. The influence of post-deposition T6 heat treatment was investigated on the WAAM alloy with or without rolling. Compared with inter-layer rolling, post-deposition heat treatment can provide much greater enhancement of the strength. After T6 treatment, the UTS and YS of both of the as-deposited and 45 kN rolled alloys exceeded 450 MPa and 305 MPa respectively, which are higher than the properties of the wrought 2219-T6 alloy. The strengthening mechanisms of this additively manufactured Al-6.3Cu alloy were investigated through microstructure analysis. (C) 2015 Elsevier B.V. All rights reserved.
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