4.8 Article

MEWron: An open-source melt electrowriting platform

Journal

ADDITIVE MANUFACTURING
Volume 71, Issue -, Pages -

Publisher

ELSEVIER
DOI: 10.1016/j.addma.2023.103604

Keywords

Near-field electrospinning (NFES); Electrohydrodynamic jet printing (EJP); Porous fibrillar scaffolds; Open-source hardware; Voron project

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Melt electrowriting (MEW) is an additive manufacturing technique that uses a charged molten polymer to create fibrous and porous macrostructures with microscale resolution. MEW has potential applications in tissue engineering, cancer research, bio-fabrication, and biomaterials. The high cost and lack of standardization of commercial MEW devices hinder further research.
Melt electrowriting (MEW) is a distinct class of additive manufacturing technologies that generates fibrous and porous macrostructures with microscale resolution from an electrically charged molten polymer. The high -resolution scaffolds produced by MEW have been primarily used for tissue engineering, cancer research, bio-fabrication and biomaterials. Unfortunately, the commercial MEW device's prohibitive affordability and lack of standardization of custom devices, represent obstacles to further research. Built on the achievements and affordability of material extrusion 3D printers, we convert an open-source Voron 0.1 printer into a highly capable MEW device, termed as MEWron. To guarantee availability, the use of commercial and affordable components is prioritized, while in the cases where this has not been possible, 3D printed, and easy-to-machine components have been employed. Two main approaches have been followed, the first one focused on the existing material extrusion configuration (i.e., filament-based feeding system and material input) while the second one focuses on a conventional MEW pneumatic feeding system and syringe reservoir. When not including the high voltage supply, both approaches have a final budget below $1000. The manuscript describes all required steps and components to modify a Voron 0.1 printer and provides the computer-aided design (CAD) for required custom components reproduction. Moreover, the MEWron devices' reliability is demonstrated, as well as their potential to extend the MEW field boundaries. We believe that the open-source MEWron device will facilitate unprece-dented MEW technology accessibility using a well-established and modifiable platform.

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