Microstructure evolution and constitutive modeling of as-cast A356 aluminum alloy in semi-solid deformation regime

The present work deals with the semi-solid deformation behavior of A356 aluminum alloys with an emphasis on microstructure evolution and constitutive modeling. The main idea of this research is based on investigating the semi-solid deformation behavior starting with primary dendritic cast structure, instead the conventional approach in which a feedstock is prepared through the various spheroidization process. Toward this end, hot compression tests in the semi-solid temperature range (580, 590, and 600 & DEG;C) under different strain rates (0.001, 0.01, 0.1 s-1) and different initial holding times (1, 7, and 14 min) have been conducted. Compared with the thixotropic deformation in which the solid globules slide within the liquid matrix through lubricated flow mechanisms, in the present case, the strain compensation through the deformation of solid grains was increased. The higher portion of the solid-grains from the applied strain provided a proper condition for substructure development and dynamic recrystallization in the semisolid temperature range. The penetration of the liquid phase along the newly developed boundaries was introduced as another factor influencing on the softening behavior of the material. Under these conditions, the specimens were deformed up to the high strain level (>0.5) without creating cracks or tearing under very low stresses less than 2 MPa. A phenomenological-physical constitutive equation was also developed considering deformation parameters (temperature, strain rate, and strain) and material's parameters (grain size, strain rate sensitivity, viscosity) which was capable of predicting the semisolid flow stress behavior of the material. & COPY; 2023 The Author(s). Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

Automated summary

This study focuses on the semi-solid deformation behavior of A356 aluminum alloys, including microstructure evolution and constitutive modeling. The research starts with investigating the semi-solid deformation behavior of primary dendritic cast structure, instead of using a feedstock prepared through spheroidization process. The findings show that deformation of solid grains in high strain conditions promotes substructure development and dynamic recrystallization in the semisolid temperature range. The penetration of liquid phase along newly developed boundaries also affects the softening behavior of the material. A phenomenological-physical constitutive equation is developed to predict the semisolid flow stress behavior of the material.