Sustainable technology for remanufacturing of carburized steels by laser hardening

The development of functional recovery technology for surface treatments is crucial for remanufacturingda key green innovation technology for achieving a carbon-neutral, cir-cular economy. Laser hardening (LH), a type of surface treatment method, is known to be able to reform the partial surface of metals. This study focuses on the use of LH to allow the repair of friction-fatigue damage in used carburized martensite steel gears. As the surface of the fatigued specimen was rapidly heated by the laser and then cooled, the thin hard -ening layer quenched the surface layer. In addition, prior austenite (g) grain refinement and restoration of the retained austenite phase in the LH quenched layer were realized for the friction-fatigued specimen. Exploiting these characteristics, the friction-fatigued specimens were reheat-treated with LH; as a result, the number of cycles to failure increased by 3.8 times compared to that before LH treatment. For remanufacturing as a small lot production of many products, the LH technique incurs lower environmental and processing costs than other surface treatments and is particularly beneficial when applied to gears and bearings, which are especially susceptible to wear and tear.(c) 2023 The Author(s). Published by Elsevier B.V. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).

Automated summary

Laser hardening is a surface treatment method that can repair fatigue damage in used carburized martensite steel gears. By rapidly heating and quenching the surface layer, laser hardening increases the fatigue life of the gears. This technique is particularly beneficial for remanufacturing due to its lower environmental and processing costs.