High-Throughput Investigation of Multiscale Deformation Mechanism in Additively Manufactured Ni Superalloy

In this paper, Inconel 718 (IN718) superalloy was processed by laser powder-bed fusion additive manufacturing (L-PBFAM), followed by heat treatment. High-resolution nanoindentation was used to investigate the complex deformation mechanisms that occurred at various length scales in both conditions. The nanoindentation elastoplastic maps show a strong crystal orientation dependency of modulus and hardness, which is attributed to the high mechanical anisotropy of IN718. The hardness map effectively resolves complex microscale strength variation imparted due to the hierarchical heat distribution associated with the thermal cycles of L-PBFAM. The disproportionately high hardening effect of Nb, Mo-rich chemical segregations and Laves phases in dendritic structures is also observed. The heat treatment resulted in a 67% increase in yield strength (from 731 MPa in the L-PBFAM condition to 1217 MPa in the heat-treated condition) due to the activation of multiple precipitation-strengthening mechanisms. The nanoindentation mapping of a heat-treated sample delineates the orientation-dependent hardness distribution, which apart from high mechanical anisotropy of the alloy, is also contributed to by a high degree of coherency strengthening of the D0(22) gamma ''-precipitates oriented parallel to the crystal plane of the gamma-matrix. The mean hardness of the sample increased from 13.3 GPa to 14.8 GPa after heat treatment. Evidence of extensive deformation of twin networks and dislocation cells was revealed by transmission electron microscopy of the deformed region under the nanoindentation tip.

Automated summary

This paper investigates the complex deformation mechanisms of Inconel 718 (IN718) superalloy processed by laser powder-bed fusion additive manufacturing (L-PBFAM) and heat treatment using high-resolution nanoindentation. The results reveal a crystal orientation dependency of modulus and hardness, as well as complex microscale strength variation due to thermal cycles. The heat treatment activates multiple precipitation-strengthening mechanisms, leading to a significant increase in yield strength. The orientation-dependent hardness distribution is contributed by the high mechanical anisotropy and coherency strengthening of precipitates.