Related references
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Metallurgy & Metallurgical Engineering
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Summary: Nickel-based superalloys, such as INCONEL (R) variants, are increasingly used in various industries due to their high-temperature resistance and resistance to creep. However, they are considered difficult-to-cut materials because of their poor thermal conductivity and work hardening, which can lead to tool wear and poor finishing. Therefore, optimizing machining parameters is crucial for improving the quality and cost of the product.
Article
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Summary: Inconel 718 is highly valued in aerospace and nuclear industries, but machining this material is difficult due to rapid tool wear. In this study, turning experiments were conducted to evaluate the machinability of Inconel 718 using PCBN tools with different binder phases. It was found that cutting speeds and workpiece properties significantly influenced tool life, with notch wear being a major concern at lower speeds and flank wear at higher speeds. Tools with TiN-based binder outperformed TiC-based tools, exhibiting more consistent behavior during machining.
Review
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Summary: This paper summarizes the drilling and milling processes in Fiber Metal Laminates (FMLs) based on a literature review from 2000 to 2023. It analyzes and discusses the parameters used in multi-material manufacturing and machining, as well as the machining process parameters related to sustainability. SWOT analysis identifies opportunities for improvement in surface treatment of aluminum alloys, testing non-traditional manufacturing modes, and developing sustainable techniques in FML manufacturing. Opportunities in tooling relate to tool coatings and adjusting machining parameters for optimum finished parts. To enhance sustainability, testing coated drills under cryogenic conditions to reduce lubricant usage is necessary.
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Leon Proud et al.
Summary: Metalworking fluids (MWFs) are essential in machining operations, and CO2 coolants are considered as an environmentally-friendly and feasible MWF solution. This review examines the technological advancements and current approaches of cryogenic MWFs, as well as the application of CO2 coolants in machining various materials under different conditions. Cryogenic assisted machining offers numerous performance benefits in both traditional flood cooling and near dry lubrication strategies.
Article
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Summary: Due to their high mechanical property values and corrosion resistance, duplex stainless steels are widely used in various industries. However, their difficult-to-machine nature poses challenges in component manufacturing. This study evaluates the wear and performance of UNS S32101 DSS alloy during milling using different types of milling tools with varying geometries and coatings.
Article
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Francisco Marques et al.
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Article
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Francisco J. G. Silva et al.
Summary: This research developed a tool for cost estimation based on calculated machining times and required material, primarily for manufacturing SMEs. The average error of machining operation times was registered at 14%. However, there are still some accuracy issues regarding estimating finishing operation times.
Review
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Muhammad Azhar Ali Khan et al.
Summary: This article reviews the efforts to reduce the usage of mineral oil-based metalworking fluids (MWFs), explores alternative options such as vegetable oil-based MWFs and nanofluids, and evaluates their applicability in machining operations. Additionally, it discusses other sustainable machining techniques and examines the use of nanofluids in machining operations, highlighting their potential and the need for further research.
Article
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Summary: This study introduces the application of artificial neural networks in estimating the machining time for standard injection mold parts. By training the neural network model with a large dataset of parts and their corresponding machining times, the research achieves quick and accurate prediction of cutting times, which is crucial for the company's success and overall production cost control.
Review
Materials Science, Multidisciplinary
Naiara P. V. Sebbe et al.
Summary: Additive manufacturing is a process that layers materials to obtain 3D parts but lacks necessary surface finishing. To address this, a new technology integrating additive and subtractive processes into a single machine, known as hybrid manufacturing, has been developed. This approach improves manufacturing efficiency and quality by combining additive and subtractive methods.
Review
Automation & Control Systems
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Summary: Additive manufacturing is a unique manufacturing process that can produce complex parts using metal laser beam powder bed fusion technology. Inconel 718, a commonly used superalloy, exhibits good mechanical properties at high temperatures. Different heat treatments can improve mechanical properties and reduce residual stresses and impurities in the manufactured components.
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2021)
Review
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Review
Materials Science, Multidisciplinary
Vitor E. C. Sousa et al.
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R. P. Martinho et al.
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2019)