4.5 Editorial Material

Machining: State-of-the-Art 2022

Related references

Note: Only part of the references are listed.
Article Metallurgy & Metallurgical Engineering

Wear Behavior Phenomena of TiN/TiAlN HiPIMS PVD-Coated Tools on Milling Inconel 718

Vitor F. C. Sousa et al.

Metals (2023)

Review Materials Science, Multidisciplinary

A Comprehensive Review on the Conventional and Non-Conventional Machining and Tool-Wear Mechanisms of INCONEL®

A. F. V. Pedroso et al.

Summary: Nickel-based superalloys, such as INCONEL (R) variants, are increasingly used in various industries due to their high-temperature resistance and resistance to creep. However, they are considered difficult-to-cut materials because of their poor thermal conductivity and work hardening, which can lead to tool wear and poor finishing. Therefore, optimizing machining parameters is crucial for improving the quality and cost of the product.

METALS (2023)

Article Materials Science, Multidisciplinary

On the Influence of Binder Material in PCBN Cutting Tools for Turning Operations of Inconel 718

Francisco Matos et al.

Summary: Inconel 718 is highly valued in aerospace and nuclear industries, but machining this material is difficult due to rapid tool wear. In this study, turning experiments were conducted to evaluate the machinability of Inconel 718 using PCBN tools with different binder phases. It was found that cutting speeds and workpiece properties significantly influenced tool life, with notch wear being a major concern at lower speeds and flank wear at higher speeds. Tools with TiN-based binder outperformed TiC-based tools, exhibiting more consistent behavior during machining.

METALS (2023)

Review Materials Science, Multidisciplinary

A Critical Review on Fiber Metal Laminates (FML): From Manufacturing to Sustainable Processing

Ruben D. F. S. Costa et al.

Summary: This paper summarizes the drilling and milling processes in Fiber Metal Laminates (FMLs) based on a literature review from 2000 to 2023. It analyzes and discusses the parameters used in multi-material manufacturing and machining, as well as the machining process parameters related to sustainability. SWOT analysis identifies opportunities for improvement in surface treatment of aluminum alloys, testing non-traditional manufacturing modes, and developing sustainable techniques in FML manufacturing. Opportunities in tooling relate to tool coatings and adjusting machining parameters for optimum finished parts. To enhance sustainability, testing coated drills under cryogenic conditions to reduce lubricant usage is necessary.

METALS (2023)

Article Materials Science, Multidisciplinary

A Review of CO2 Coolants for Sustainable Machining

Leon Proud et al.

Summary: Metalworking fluids (MWFs) are essential in machining operations, and CO2 coolants are considered as an environmentally-friendly and feasible MWF solution. This review examines the technological advancements and current approaches of cryogenic MWFs, as well as the application of CO2 coolants in machining various materials under different conditions. Cryogenic assisted machining offers numerous performance benefits in both traditional flood cooling and near dry lubrication strategies.

METALS (2022)

Article Materials Science, Multidisciplinary

Investigations on the Wear Performance of Coated Tools in Machining UNS S32101 Duplex Stainless Steel

Vitor F. C. Sousa et al.

Summary: Due to their high mechanical property values and corrosion resistance, duplex stainless steels are widely used in various industries. However, their difficult-to-machine nature poses challenges in component manufacturing. This study evaluates the wear and performance of UNS S32101 DSS alloy during milling using different types of milling tools with varying geometries and coatings.

METALS (2022)

Article Materials Science, Multidisciplinary

Delamination of Fibre Metal Laminates Due to Drilling: Experimental Study and Fracture Mechanics-Based Modelling

Francisco Marques et al.

Summary: This study investigates the effect of drilling on delamination in fibre metal laminates, and explores the potential of different drill geometries and the use of sacrificial back support. The results show that drill geometry plays a significant role in delamination occurrence, and specific step-tools perform better.

METALS (2022)

Article Materials Science, Multidisciplinary

Build-Up an Economical Tool for Machining Operations Cost Estimation

Francisco J. G. Silva et al.

Summary: This research developed a tool for cost estimation based on calculated machining times and required material, primarily for manufacturing SMEs. The average error of machining operation times was registered at 14%. However, there are still some accuracy issues regarding estimating finishing operation times.

METALS (2022)

Review Materials Science, Multidisciplinary

Green Metalworking Fluids for Sustainable Machining Operations and Other Sustainable Systems: A Review

Muhammad Azhar Ali Khan et al.

Summary: This article reviews the efforts to reduce the usage of mineral oil-based metalworking fluids (MWFs), explores alternative options such as vegetable oil-based MWFs and nanofluids, and evaluates their applicability in machining operations. Additionally, it discusses other sustainable machining techniques and examines the use of nanofluids in machining operations, highlighting their potential and the need for further research.

METALS (2022)

Article Materials Science, Multidisciplinary

Using an Artificial Neural Network Approach to Predict Machining Time

Andre Rodrigues et al.

Summary: This study introduces the application of artificial neural networks in estimating the machining time for standard injection mold parts. By training the neural network model with a large dataset of parts and their corresponding machining times, the research achieves quick and accurate prediction of cutting times, which is crucial for the company's success and overall production cost control.

METALS (2022)

Review Materials Science, Multidisciplinary

Hybrid Manufacturing Processes Used in the Production of Complex Parts: A Comprehensive Review

Naiara P. V. Sebbe et al.

Summary: Additive manufacturing is a process that layers materials to obtain 3D parts but lacks necessary surface finishing. To address this, a new technology integrating additive and subtractive processes into a single machine, known as hybrid manufacturing, has been developed. This approach improves manufacturing efficiency and quality by combining additive and subtractive methods.

METALS (2022)

Review Automation & Control Systems

Residual stresses and heat treatments of Inconel 718 parts manufactured via metal laser beam powder bed fusion: an overview

Oscar Teixeira et al.

Summary: Additive manufacturing is a unique manufacturing process that can produce complex parts using metal laser beam powder bed fusion technology. Inconel 718, a commonly used superalloy, exhibits good mechanical properties at high temperatures. Different heat treatments can improve mechanical properties and reduce residual stresses and impurities in the manufactured components.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2021)

Review Materials Science, Multidisciplinary

Recent Advances in Turning Processes Using Coated Tools-A Comprehensive Review

Vitor E. C. Sousa et al.

METALS (2020)

Review Materials Science, Multidisciplinary

Recent Advances on Coated Milling Tool Technology-A Comprehensive Review

Vitor E. C. Sousa et al.

COATINGS (2020)

Article Automation & Control Systems

Comparative study of PVD and CVD cutting tools performance in milling of duplex stainless steel

R. P. Martinho et al.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2019)