4.6 Article

Sustainable Immiscible Polylactic Acid (PLA) and Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) Blends: Crystallization and Foaming Behavior

Journal

ACS SUSTAINABLE CHEMISTRY & ENGINEERING
Volume 11, Issue 17, Pages 6676-6687

Publisher

AMER CHEMICAL SOC
DOI: 10.1021/acssuschemeng.3c00199

Keywords

biopolymer blend; biofoam; PLA; PHBV; autoclave foaming; biopolymer; immiscible blends

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Blending polylactic acid (PLA) with poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) is a practical approach to enhance the foaming behavior of PLA. PHBV is biodegradable, nontoxic, biocompatible, and naturally produced by bacteria. This study investigates the impact of PLA/PHBV blends on sorption behavior, crystallization behavior, dynamic mechanical properties, and autoclave foaming. Results show that PHBV and PLA are immiscible, and the foaming behavior of PLA is correlated with PHBV content, with increased foam density, smaller cell size, and higher foam cell nucleation rate observed as PHBV content increases. The study demonstrates that PHBV can improve the foam morphology of PLA-based foams.
Tailoring the properties of polylactic acid (PLA) by blending with poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) is a practical methodology to improve the foaming behavior of PLA. PHBV is biodegradable, nontoxic, biocompatible, and made naturally by bacteria. This study investigates the influence of PLA/PHBV blends on the sorption behavior, crystallization behavior, dynamic mechanical properties, and autoclave foaming. It was shown by atomic force microscopy infrared (AFM-IR) and dynamic mechanical thermal analysis (DMTA) measurements that PHBV and PLA are immiscible. The results from differential scanning calorimetry (DSC), DMTA, and AFM-IR have been correlated to the foaming behavior of PLA at different PHBV contents (10-40%). With increasing PHBV content in the blend, the foam density slightly increased and smaller cell size and an increased foam cell nucleation rate were found. Additionally, the foaming behavior was correlated with thermograms of the foamed samples. Finally, the study showed that PHBV can improve the foam morphology of PLA-based foams.

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