4.6 Article

Inorganic Particles Contribute to the Compatibility of Polycarbonate/Polystyrene Polymer Blends

Journal

MATERIALS
Volume 16, Issue 4, Pages -

Publisher

MDPI
DOI: 10.3390/ma16041536

Keywords

mechanical properties; polycarbonate; polymer blends; injection molding; compatibilizer

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Polycarbonate (PC), an engineering plastic, is a strong and tough transparent polymer used in fields where mechanical properties and transparency are required. However, it has a high melt viscosity, which can be adjusted by blending it with polystyrene (PS) but results in increased brittleness. The dispersion of small amounts of inorganic clay and silica particles in PC/PS blends improves impact strength while maintaining transparency, as the inorganic particles promote the fine dispersion of PS and apply isotropic interaction forces to enhance polymer blend compatibility.
Polycarbonate (PC), an engineering plastic, has excellent mechanical strength and toughness. Moreover, this transparent polymer material can be used in fields where materials require mechanical properties and transparency. Nevertheless, PC is known to have a high melt viscosity. Moreover, blending with polystyrene (PS), an inherently brittle material, has been used to adjust its melt viscosity. As a result, the PS makes PC/PS polymer blends more brittle than PC alone. As described herein, after attempting to achieve compatibility with inorganic particles, the results show that the dispersion of small amounts of inorganic clay and silica particles in PC/PS polymer blends maintained transparency while improving the impact strength to a level comparable to that of polycarbonate. Apparently, the inorganic particles promote the fine dispersion of PS. Moreover, the spherical morphology of the inorganic particles is more effective at compatibilizing the polymer blend because the inorganic particles can apply isotropic interaction forces.

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